Re: So has anyone tried/made
It's not complicated, not sure why nobody's made it yet.
You will lose some efficacy and light quality if you try to make it safe, but safe is just a matter of replacing the glass lens with a filter lens that blocks the blue wavelength.
IMO, it would be best to wait until you can get metal coated with phosphor, or glass impregnated remote phosphor panels. Something toughter than the current plastic ones available now.
edit:
I hate advertising for this company, so I'll just mention that they generally make lasers, but do have an attachment cap for their high power blue laser that effectively turns it into a flashlight. They use phosphor impregnated plastic, so they use a grating to split the beam up, in order to decrease the "concentration" of light on the phosphor panel. The panel is then imaged by a small reflector.