Hello Kaneda,
I have been involved in a project flashlight, called the McLux and have made as well as assembled a few, yes. For information on the McLux as a flashlight being offered for sale, please see:
McLux TK: Sale Information
In regards to how it compares to the Arc LS in terms of brightness I have a few comments to make:
The McLux TK will host a Bad Boy constant current driver with a typical output of 400 mA. Depending on the Arc LS in question, the McLux may have more or less luminous output. There are Arc LS's with the LED's driven at current levels from 330 to 500 mA if I recall correctly. The latest version of the Arc, the LS-L and LS-H are driving the LED's at a lower rate of current so it is possible that the McLux will provide a higher flux than the Arc. However, the McLux is optimized around the use of a flood reflector so if a measure of brightness is taken at a spot within the beam (lux or candela readings) the Arc will show a much higher reading and thus could be deemed brighter.
The McLux can host a collimator lens as the Arc LS does but in the case of the McLux, the collimator, by default is held above the LED by about .025" or .64 mm. This is the case for many reasons that I won't get into but the result is that the beam from the McLux with a collimator will still score below the Arc LS if the center of beam is measured by a light meter.
The McLux TK's will have Q rank Luxeons within so in theory, by tweaking the position of the collimator (dropping it) the McLux can be as bright if not brighter than an Arc LS.
The light output can be very similar between the two depending on the form of light distribution chosen on the McLux. The flashlight housings of the Arc LS and the McLux are considerably different in design goals as well as size. The Arc is significantly shorter.
In all fairness, I would like to make one other observation even though it has not been asked (heck I've probably put you to sleep already but wake up for this comment
):
The Arc LS is a professionally designed and manufactured flashlight by someone near and dear to many CPFers due to his relentless pursuit of perfection per his design criteria. It is backed by a comprehensive warranty and the customer service from Arc is all most could hope for.
The McLux on the other hand is an idea that has become a reality at the hands of a group of stinky fellows, most of whom have real jobs, outside of flashlights. I have strong doubts about this group; this is why I consider them friends. Anyway, The McLux is a one shot deal, pretty much, and as soon as we get the money we plan to...........
Just kidding; but in one final attempt of seriousness, we aren't a professional flashlight manufacturer and don't claim to be. Once you have received a working McLux, you are pretty much on your own. You will most likely be very happy with it!
In case you are considering getting one or the other, I'll let someone else clue you into the proper path to follow...........
- Don
I see Rothrander gave you a shorter answer than mine but I'm sure you will appreciate my longer answer as well as feeble attempt at wit.