Newbie Solitaire Mod

methuselah

Newly Enlightened
Joined
Jul 6, 2005
Messages
5
First time post... I found CPF a while back when I was researching flashlights for work. I've been addicted ever since.

So, today I was in Target and found some little coin cell keychain lights (red) in their $1 bins, and they scanned at $0.25. I grabbed up a few. Toss the plastic bodies, save the coin cells for a rainy day, and take the LEDs to the bench grinder.

Bench grinder? Yep. Gotta modify those LEDs a bit if I want to fit four of 'em in a Solitaire. Just grind two flats on each LED at right angles to each other, and at a 45 deg. angle to the leads. It was quick work on the grinder, and I even escaped with all my fingertips intact.

Superglue the LEDs together, bend the leads this way and that, a little sloppy solder work, and this is what I ended up with:



...And here it is in the Solitaire:



Power it with 4 button cells from a disemboweled A23, and you get light!

Beamshot vs. unmodded Solitaire:



Beamshot vs. Dorcy 1AA (unmodded):


If I can get my hands on some u-bin Nichias, I'll give those a try next.

I wired these LEDs together so that there are two series pairs, in parallel. I suppose they could all be wired in series or in parallel, depending on the power source.

If anyone has suggestions for wiring and battery combos, based on Nichias, I'd like to hear 'em. Remember, I'm a newbie. /ubbthreads/images/graemlins/thinking.gif
 

CroMAGnet

Flashlight Enthusiast
Joined
Sep 4, 2004
Messages
2,540
Location
Los Gatos, CA
Welcome to CPF Methuselah!! VERY nice start. /ubbthreads/images/graemlins/grin.gif /ubbthreads/images/graemlins/thumbsup.gif
 

Hallis

Flashlight Enthusiast
Joined
Aug 23, 2004
Messages
2,590
Location
Dallas, Tx
[ QUOTE ]
CromagNet said:
Welcome to CPF Methuselah!! VERY nice start. /ubbthreads/images/graemlins/grin.gif /ubbthreads/images/graemlins/thumbsup.gif

[/ QUOTE ]


/ubbthreads/images/graemlins/buttrock.gif
 

AJ_Dual

Enlightened
Joined
May 7, 2005
Messages
691
Location
SE WI
Hmm.

Even "I" could do that. I'd never have thought of grinding the flats on the LED's to make them fit, that is genius, the simple and elegant kind.

I've been using a RatShak wind meter with a red LED maplight to check on our infants at night, re-arrange their blankets etc.

If I can find my Solitaire, I might have to do this myself if my Target has the lights in their dollar bins.

For checking on my kids, I need more of a diffuse flood. Would grinding the domes on the LED's flat, and then sanding them to a matte finish give me a more diffuse beam, or just waste light?
 

methuselah

Newly Enlightened
Joined
Jul 6, 2005
Messages
5
There's another mod on Flashlight Reviews that grinds 3 LEDs, but I find grinding to a 90 deg. angle is easier than grinding to a 120 deg. angle, not to mention 4 LEDs is better than 3. Theoretically, it's possible to do 5, but soldering the leads might get a little tricky.

Red LED beam quality leaves something to be desired. I don't know if flattening the LEDs and giving them a matte finish will work. It's worth a try, I guess. If you do grind them down, they'll fit in the Solitaire head better, and that'd be nice (I had to remove the lens). I may give it a try myself.
 

andrewwynn

Flashlight Enthusiast
Joined
Apr 28, 2004
Messages
3,763
Location
Racine, WI USA
some LDF film or even satin scotch tape does WONDERS for smoothing out angry little LEDs.. i've used it on several small led lights.

-awr
 

Lynx_Arc

Flashaholic
Joined
Oct 1, 2004
Messages
11,212
Location
Tulsa,OK
I haven't grinded that much off LEDs but if you just grind even the bottom lip of the LEDs off you can pack them in tighter. I find using either a good drinking straw or water line tubing a good way to hold LEDs while grinding on a belt sander or dremel with a stone wheel.
 
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