Sorry for the delay. We have a little bit of drama...
I debated how much detail to provide you here. In the past, I would explain every little hiccup, etc, but that would allow to much room for fretting and speculation. The reverse is to say very little ("we are not accepting order now") and leave you to fretting and speculation anyways. /ubbthreads/images/graemlins/smile.gif So, here's what I hope is a happy medium:
We still haven't shipped all the back orders we currently have. Merri expects all paypals to be completed by next week barring any other yield issues. The decision we have to make today is if we should accept even more back orders. I would like to and I would not like to. Do because I said I would on our website for the past couple of weeks. Not, because we don't have the stock I would like yet. If we did, we would certainly NOT accept any more paypals for the time being. This way all back orders we did acccept would be no charge until shipping. If the customer decided they couldn't wait any longer, they could cancel and there would be no fees associated. Also, the delivery date for the new orders would be pushed way back to something we think we can handle worse case (like the end of Sep).
The reason for the drastic change in our expected delivery dates are two fold: our last product run which was supposed to yield what I thought was a large number of flashlights totally bombed. Wholesale slaughter. We use several full size CNC machines to make our product in house but they are not producing enough to match demand. So, we used an external machine shop to provide what we thought would be enough to catch us up for several months. For some reason, the externally provided parts when anodized came out two-toned. They look really bad and can't be fixed since the problem is with the alloy. I can't sell those of course. Don't ask. When we ordered the product, we specified the correct alloy. The supplier issued certifications that matched our request. But the anodize tells a different story. We have hired a lab to test the stock to see if the mill sent the wrong alloy. This is very rare but I have seen it happen once before. Sure, we can get our money back, etc but at far as our customers are concerned, this is all spilt milk. We have the next batch of parts we are making on our own machines coming but they won't be ready until the end of the month.
One other thing, I updated our shipping software on the website. Like I said, we were undercharging for shipping. We looked at various solutions. I decided to just pass the rates we are charged straight to you. For most people, the shipping cost will be higher than before. I setup a quote API on the website. When you place your order, it will calculate what options and rates are available for your area. I have tested it and quick and easy to use. It quotes the fedex rate and includes our discount in the quote. You select the best option and that is how we ship it. As with before, the handling and packaging costs are built into the price of the item. The price for each flashlight is unchanged. Please don't ask me about USPS or other ship options right now unless you want to see my brain explode. Read my previous posts on the subject.
I should have a decision on the new orders by the end of today.
Peter