Lunal_Tic said:
Any chance you cracked open the dead ones to see how they tick?
-LT
I opened quite a few of them up a long time ago, and posted some fixes for them. Don't know if I can still find those threads, must've been at least a couple years ago.
There's an actual micro switch inside the RAM, I think that part of it is pretty reliable. The failures that I've had are most likely due to the bad grounding of the switch connections to the body. The contacts aren't really connected to the body of the switch very well, so during use they have very little contact force providing a good ground path. The contacts are steel, and the body aluminum, so you can't solder them together either. To fix it, I soldered a steel ring with a slightly larger diameter than the ID of the switch body, then shoved the switch back in. The expansion ring then provides a good contact force to the inside of the body. I did a few minimag conversions like that, and never had problems with them again, but I also stopped using the lights once I bought other lights. But I'm pretty sure they still work. Once you open the switch up, it's pretty easy to understand.
To open the switch, just screw it onto a minimag until there's just about a 1/16" gap between the end, then use a flat blade screwdriver to pry up around the edges of the switch. The threaded part is just press fit or held together with superglue, so they come apart pretty easily. To assemble, I just used superglue and pressed it back together. You can also do this to a crooked switch to straighten it out.