Heatsink from laptop use in flashlight mod

Nitroz

Flashlight Enthusiast
Joined
Jul 29, 2004
Messages
3,258
Location
Monroe
Has anyone ever had the idea of using the heatsink from a laptop that has the copper tube filled with liquid as a cooling measure for a modded flashlight?

I am thinking about coming up with something but I don't see that you would actually receive any gains from more power, but the LED should run cooler and increase the life maybe.
 
Last edited:

cobb

Flashlight Enthusiast
Joined
Sep 26, 2004
Messages
2,957
No replies? I think the idea was bounced around a few months ago. It was determined holding it with your hands was the best heat sink as your body is 98.6 or so and it would help to best keep the light cool.

I know my cabelas 5 watt xpg gets hot within seconds of using it. I wouldnt mind prolonging the lift if I could with a heat since clamped around the head.
 

jashhash

Enlightened
Joined
Sep 12, 2004
Messages
466
Location
Phillips Ranch
You know what I've actualy considered a water cooling thermal system before. Maybe you could design some sort of heat sink with a liquid core that would disipate heat using convection currents. Or maybe the liquid core would just act as a thermal buffer whereby you could use the light untill the core temperature reached a threshold where it would automaticaly shut off via thermal switch. In effect you would have a flashlight that puts out light for 10 minute bursts before it automatically shut off due to heat.
 

kennyj

Enlightened
Joined
Jun 22, 2005
Messages
395
Location
Orlando, FL
I'm not too sure if a heatpipe would work well at all. Two issues come to mind for me: whether or not the heatpipe's effectiveness depends on a particular orientation, and where exactly that heat is going. Bear in mind, though, that a CPU heatpipe is being used to transfer a large amount of heat from an exceptionally small surface area to a much-colder, often actively-cooled heatsink. Overall there's more demand than a flashlight has by far, with a larger temperature gradient.

Most of this is going to be written under the assumption that you want a pipe-style light, ie. Maglite, and not a light with more of a square-ish shape.

IMO you'd be better off just being more creative with the flashlight design. I'd imagine that plugging the light emitter into a shallow copper bulkhead that extends to near the head, where it mates with a series of aluminum fins, would be good for our purposes. Copper is well-known to conduct heat better than aluminum (it's just more expensive.)

Otherwise, or perhaps in addition to the above, you'd want a design that allows for a heatpipe or two to run along the battery tube. You'd either want a large cylindrical tube (Mag D) which would hold two series of batteries side-by-side and dual heatpipes in the dead space, or an oblong shape with whatever battery configuration is desired and heatpipes running however one would wish.

If orientation is not an issue (I'm fuzzy on the exact physics involved here) then this might be a decent solution, but you'd want the body to have deep knurling, ribbing, flutes, etc. to increase surface area and help with surface-to-air heat transfer. This is important because heatpipes are a passive solution (as opposed to Peltiers, which might be an interesting (if grossly energy-inefficient) solution for hotrod lights) and their effectiveness relies on the "to" end being cooler than the "from" end.

On the subject of orientation, you might need to at least ensure that the cold end of the heatpipe is not positioned lower than the hot end at any point, or a certain minimum angle might be necessary. A pipe-shaped light might find a heatpipe useless if stood on end, lamp facing up, as a result of this.

If you go with a square-ish light, you can just use a series of heatpipes in a star formation of some sort and be guaranteed that at any point, at least one will be pointing up.

I hope this all made sense. :shrug:
 

cobb

Flashlight Enthusiast
Joined
Sep 26, 2004
Messages
2,957
I got a mental image. It looks like a round D cell mag light with rows of heat thins on it. THe heart is a cr123 power source/tube and this thin case sandwiches the whole light. The base has a muffin fan powered by the same batteries that sucks or blows air down the shaft of the device.

It kind of looks like the gatlon(SP?) flashlight that someone has in their sig string.
 
Top