OK, will do... would you suggest piercing the wire with a probe?
Naw...if you're bound and determined to measure, you can backprobe the sockets by straightening-out a few small metal paperclips, inserting them alongside the wires going into the back of the socket, and using them as contact points. But you only need to measure if you're interested in actual voltage drop numbers. If you're trying to determine whether there's significant voltage drop, the answer is yes.
So... it sounds like bulb life decreases a lot faster than output increases?
Yes. What to do with that info is up to you. Some people never want to have to change their headlamp bulbs. OK...long-life bulbs on high-loss original circuitry is the way to achieve that. Beam output is ****-poor, but the bulbs last forever. Some people want to see as well as possible and don't mind changing bulbs oftener than is considered usual in North America. OK, good bulbs on low-loss circuitry is how you do that.
I guess the first thing to do is rewire the headlamps...
Depends on your priorities and your budget. If minimal expense is required, then yeah, keep your present headlamps and install relays along the lines of
this writeup together with good bulbs. Make sure to run your large-gauge wire for both feeds
and ground on each side of the car, and try to get good (preferably ceramic) headlamp sockets. The junk from the parts store, prewired for your "convenience" with 18ga wire, will not get the job done.
If you can find a good used set of '96-'97 headlamps you can afford, it'd be worth your effort to swap those in, because the components needed to wire them in won't cost you any more than the components to wire up your existing lamps.
www.car-part.com lets you search for used auto parts across all of North America. Search results are in descending-price order and the "new" items are Taiwanese-made aftermarket units. The (uncatalogued but existent nonetheless) Osram 70/65w or 85/80w high efficacy H4 bulbs make a good choice in the '96-'97 lamps with good wiring and relays.
If your top priority is best possible seeing, spare no expense, then drop $650 or so on a Morette kit (Hella quad-beam projectors for the '96-'99 Legacy) and wire those up correctly.
I bet Deoxit on the contacts wouldn't hurt either
My preference is for Stabilant-22a, but yeah.
Do you have any recommended place you suggest ordering those from, or do you think pretty much anybody will have them?
They can be tough to find. Canadian Tire has them in Canada...Amazon.com has them in the US...do a web search. If Philips would ever get around to releasing the Xtreme Power 9007 they've been promising for awhile now, that'll be the one to pick.