Have you checked to see if the Mule LE is completely and securely seated (firmly tightened into place) ?
Hi Archimedes, it was no the problem of turning on. The mule+tnc will stay on and no way to be switched of until the head are fully unscrewed (head/body contact path broken).
However, i already found a simple solution. Instead of putting a washer on the +ve terminal as fyrstormer suggested above (which i find very tricky), i put a washer at the -ve end of the battery. After a bit of experimenting with foam washer and rolled up copper tape (placed in the middle of washers as -ve contact), i found out i need about 4mm thickness for a perfect fit. Not very neat but it works. switching mode with a twisty is a bit challenging though.
Now, anyone knows where i can get some 4mm thick magnets?