your installation produces more glare and is illegal in most places and for good reasons. This is not the same as doing something for off-road, you are on the road and need to "get along" with your fellow drivers. HID kits in halogen projectors are not remotely the same thing as factory HID projectors which have different optical patterns. I guarantee that your HID kit is producing not compliant lighting levels, too much up light causing glare for the people ahead of you, and likely too much foreground like impacting dark adaption and impacting your ability to see at a distance. To that, potentially some spurs causing other glare issues for other drivers.
To the original poster, nothing designed properly for an automotive environment is going to overheat so sticking with actual brand name ballasts (and not clones with their name put on it) will not have issues. There is no guarantee with anything cheaply made.
In terms of your original post "I know these are considered illegal on roads, but im more consencered with 4wd offroad use." ... They are not "considered" illegal for use on roads, they are illegal almost everywhere. You have to realize that things like "considered" and "more concerned" can imply that you are considering on-road usage ... which as you know is the primary use of illegal HID kits. Wouldn't writing "I realize these things ARE illegal to use on the road, but I am exclusively interested in off-road use" be more indicative of a non-illegal intent? Keep in mind, you are dealing with automotive lighting professional in this forum.
So back to your HIDS. IF you use them EXCLUSIVELY for off-road use AND you have them covered with an opaque cover when on the road, then in most places you will be legal similar to other off-road only lights that again MUST be covered when on the road. That would be no different from big LED light bars or anything else not intended for on-road use. The intention not to use them is not enough, they must be covered. That would be the legal requirement in most areas.
You do have to be careful with HID conversions for off-roading depending on what you are doing. It completely changes the optical pattern and often results in very high levels of foreground light. That is great when you are going slow, but when you are going fast, that high foreground light, especially in pupil constricting high levels of blue often in HID conversions, can significantly impact your distance vision but unfortunately it is not something you are going to be conscious of.
Semiman