I read all the P7 threads as I am in the throws of building several. I did run beam tests on reflectors.
The WF reflectors sold for the P7 by KD and DX out perform sputtered reflectors. The P7 throws so much light a sputtered reflector looks good agains white walls and in camera shots. Do that then also shoot them down the middle of a street and look at the spill, throw and luminosity. My Eyeball says 1/3 or more better with the WF reflecor. the OEM smooth has so many artifacts it is not very good either.
Missionaryman put me onto that.
Now Built* P7 has converted me from incan only to LED - now I need help building one
In the thread at post 32 are beam shots that also show the differences.
Having seen reflectors side by side,for the cost, $5 and some change, I would not even consider a home sputtered OEM reflector, the performance is so poor against the commercial one.
Why spend all the time and money building and for 5 bucks not make your effort the best?
My two cents, here is an example:
http://www.dealextreme.com/details.dx/sku.12229
For a long burn P7, I am would choose the NiMh D batteries that would give you 10Ah plus on a stick of three, some brands claim 12Ah. that is 36 watt/hours at least on the 10s. P7 being 12 watts, well three hours run time.
Thomasdistributing has a fair selection of NiMh D.
A little research and you can get a good NiMh battery.