I got the Luxeon III (emitter - not star) and a flare lens yesterday and was blown away by the brightness, even at much less than the full 1.4A.
I think the Flare lens rather simplifies designing a housing - the LED can sit on a flat aluminium plate with the lens screwed over the front of it (with a bit of sealant). There's no need for messing about turning aluminium or canibalising old torches. A small, square aluminium box could be just the ticket here.
I think the Flare lens rather simplifies designing a housing - the LED can sit on a flat aluminium plate with the lens screwed over the front of it (with a bit of sealant). There's no need for messing about turning aluminium or canibalising old torches. A small, square aluminium box could be just the ticket here.