Hi There,
I want to build a multi emitter setup using red Luxeon III's and a 4D M@g, what heat sink, reflector, driver and batteries would you guys suggest?
I would prefer to run this using D-sized Nimh which I already have.
Regards
Hi - sounds like a nice project. Let's run the numbers.
- Lux III Red or Red / Orange
- Vf = approx 2.5 volts at 1 amp, nearly 3 volts at 1.5 amps max rating
- Red / Orange LEDs are more sensitive to loosing output as things get hot, so it is essential to maximize the thermal path, as well as to drive them closer to 1 amp then 1.5 amps, at least in my experience.
- NiMH x 4 cells = approx 1.2 - 1.4 volts x 4 = 4.8 to 5.6 volts in, dropping to about 4.4 volts at fully discharged, and plenty of current capacity.
There are a couple of approaches to the driver / current regulation that can work:
Buck drivers
- In this case, the V bat must be > than ( LED Vf + overhead voltage for the circuit) Usually, this overhead is 1 - 2 volts, but sometimes is less
- Since you only have about 2 - 2.5 volts of overhead to work with, the absolute safest method would be to run all of the LEDs in parallel
- 4 x 1 amp = 4 amps, which is outside of the capacity of any buck driver I know of on the market, so a single driver is probably out.
- If you want a lot of "features", like dimming, sos, etc, then the drivers from taskled.com are very nice.
http://taskled.com/compare.html, but you will need 2 of them.
- I am frankly not sure that in a hunting situation, you want to fool around with a driver that has a lot of software features.
- Another option would be a buck puck, which is a nice driver from these guys
http://www.leddynamics.com/LuxDrive/buckpuck.php but - you will need 4 of them. (all run in parallel)
Boost Driver
- In a boost driver, the Vf of the LED string is greater than the V battery pack
- In this case, you put all 4 LEDs in a series string, giving you a Vf of approx 4 x 2.5 = 10 volts.
- A suitable driver would be any boost driver (such as from the sandwich shoppe or again, taskled, such as the maxflex.
- This will work fine, but make sure you have a clear separation of the LED thermal path from the ground and from each other. The thermal pad of the emitter is not neutral (due to ESD protection). I think the stars are electrically isolated, but double check.
Direct Drive or Lightly Resistor managed
- This method is sometimes frowned upon, but if done in a reasonable way can be quite suitable for a project like yours.
- Imagine 2 strings x 2 LEDs in series
- Vf = approx 2 x 2.5 – approx 5 volts.
- You will notice that this is so close to the V battery pack that you could actually get away with just hard wiring the two strings to the battery pack with no drivers at all.
- If I were doing this project, I would put about 1 ohm resistance in series with each LED string. The resistor needs to be rated for the current flow – 1 watt in this case of a 1 ohm resistor.
- Brightness will decrease with battery discharge, but it will also be very easy to see when the batteries are getting low, something that is valuable in the field.
- If you have quality NiMH D cells, they will discharge 2 amps for a very long time with quite flat voltage over 60 – 70 % of the discharge curve. The output will look just like your battery discharge curve.
- You actually will have a hard time seeing a difference that is not at least 25% or more, as you vision for brightness is rather complex and not linear.
- I personally would do it this way, especially if dimming is not a factor, as it is as rugged as your soldering capability, and there is no inductor hum.
Reflectors and heat sinks – need to think about that one, but basically use the largest reflector that will fit in the head.