Modded DHS heatsink with larger lead holes and centering ridges removed.
Side by side comparison with stock Mag reflector on the left and mysterious 2.5" reflector on the right
Bulb opening end cut off, reamed, and sanded
Reflector mounted on heatsink. Bulb protruded approximately 10mm inside reflector
Another angle
Here is the secret. Reflector is being held together with Blu Tack
Despite several members have tried P7 with Mag reflectors with good results, I wanted to see the how far can it throw with bigger reflector. So I begin to search and found this plastic reflector from local flashlight with bulb end opening very close to P7 which require only slight reaming. I first cut bulb end of as you would in Mag reflector leaving approximately 1mm at the end.
Heat sink is DHS. I drilled out 3mm (you can use 1/8 bit) lead wire holes and and removed aluminum from the outer edges with Dremel (to form half-circle hole as in picture) and also removing 2 centering ridges. Next step is soldering lead wires to the LED and mount it with AA.
I use fully charged single 17670, measuring 4.12V, to light up the P7 by holding battery and wires with index finger and a thumb. Please bare in mind that this is just to test the reflector as I have no host light. When I first saw the light, it makes me giggles and speachless. Now I understand why when someone first turn on modded flashlight just stared at the beam and dumbfounded. The hot spot is very intense, and brightness blew away my quad Cree P4. Talking about side spill, Oh my goodness isn't that bright. Side spill is the brightest I have ever seen, or maybe I don't see much. This reflector can throw further than my Ultrafire WF600 xenon bulb. This is very bright from single direct drive emitter. I'll have beam shot tonight. last night was too much fun forgot all about taking pictures. Lastly, heatsink gets quite warm after 15 seconds.
Reflector Information
Diameter: 2.5" (inside diameter)
Height: 1.5"
Material: Some sort of plastic
Beam quality: Pretty decent no artifacts but small donut hole similar to Lux V but much smaller.
Hot spot size: approximately 7" from 2 meter distance
Cheers,
Setapong
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