Re: BBH Threading Problem
I of course would just as soon not pay the shipping both ways, as I'm already $500 or so in the hole on this project (don't tell my wife), but if you're at all uncomfortable doing this, please do send it back and I'll fix it, as I've done on two already.
Acquire a 32 thread per inch (tpi) bottoming tap. (Already difficult for you metric guys.) I used an 8-32 tap since it was the largest diameter 32 tpi tap that I had. An ideal tap would be
McMaster product number 2521A477.
Using the cutting edge of one of the lands (i.e. threaded part) of the tap, mate with the BBH's threads and go around the inside scraping out some of the anodizing. Be very careful to keep the tap threads mated well. Be very careful not to damage the reflective finish. You should see black gunk form in the flute of the tap, a mixture of anodizing and lube. Twice around should do the trick.
Then, take some fine sandpaper (around 300 grit), and sand down the crests of the BBH threads again being careful not to touch the reflective coating. Just run the sandpaper around the inside diameter in the direction of the threads twice, holding the sandpaper against the threads with your finger.
You've just enlarged the BBH threads slightly.
Carefully brush out the BBH's threads with an old toothbrush. Lube the VIP (not BBH) threads a bit. If you lube the BBH threads, there's a possibility that screwing in the VIP will push lube into the reflector. It's better to push lube onto the VIP's o-ring.
Screw in as if you're tapping: screw in a half turn, then back a quarter turn, in a half, back a quarter. Push while screwing in, pull while screwing out, trying to wear the threads in a bit. If it's too tight, don't force it. Just scape and sand one more time.
The one I did today took about 20 minutes, being very careful.
At the very least you will need to take off the lens and blow dust out of the reflector. If you really feel the need to clean it (discouraged), I've provided instructions on how to do that with each reflector.
Please ask whatever questions you need to clearly understand this process.