Only way I can that working is with a pill system, I think you'd be better off with a separate reflector and an integrated shelf.
He means a separate light engine "module" (often, but not invariably, threaded)
I've always thought electroless nickel would work pretty well if you got the surface finish really good, and found a good plater. In fact, EN on the whole light would be fantastic. Geometry of the reflector is pretty critical, though, especially if you're building a thrower. Plus, the design and heat flow issues above might steer you towards a separate reflector.
Heat transfer is not an issue, I have already done test on prototypes that showed this was solved, reflector design is my biggest known issue.
What is this design accomplishing?
Planning a new flashlight with an aluminum shell made in a CNC lathe. I was thinking about carving the actual reflector from the shell interior. What do you think about that? Has anyone done something similar or is it a bad idea?
No matter how well you do reflector nickel plating, chrome plating or gold plating, nothing will be even close to aluminizing.I've always thought electroless nickel would work pretty well if you got the surface finish really good, and found a good plater.
Less weight, less cost and much better heat management.What is this design accomplishing?
What is the point of aluminizing if it is already made from aluminum?
Aluminizing doesn't mean pure aluminum. It is a coating that shine much better than any metal and stays like that for very long time.
Can you say some more about how a reflector is aluminized?