Well I couldn't duplicate your issue. I tried both an MN10 and MN11 lamp, swapped out the bezel using the early ribbed style (like yours) and the later design Z46. Then tried a Z41 using the twisty innards and a Z41 with a McClicky installed. Then a SW01, a Z48, then a Z59. Even a SolarForce TC with a McClicky. All worked in any/every configuration. And they all seemed to seat against the body in pretty much the same position. This one is a stumper. I could not replicate the issue.
However something occurred to me while rummaging thru my box of tailcaps? Is your tailcap the older style with the innards that just fall out? I tried looking at all the posts to see if that was covered but don't see that question answered. The reason I ask is that older design has a large/thick boot that doesn't fall out like the metal guts do. Matter of fact sometimes it can be a PIA to get out especially if its the real early smooth ones. And if you left in the larger/thicker boot I can see where if you install a McClicky switch and brass retainer, it might compress the switch enough to deform it or press in the plunger to where its non functional. Now I haven't tested that idea but the old boot is not very tall and the above might be possible?