Looks like my response to this thread was lost with the recent outage. But to summarize, the results with the Explorer series are quite normal.Selfbuilt, I noticed the lux disparity between the RCR123 and the 14500 and the 18650, since they have identical heads and essentially the same voltage for the lithium ion cells, wouldnt the output be identical? What could be causing this disparity?
Although the heads look the same on the outside, they have customized circuits that respond to voltages differently. The EA1 has to be able to respond appropriately to 1.2V battery sources, so it behaves differently on 3.7V Li-ion than the EC1 or EC2 do. The EC1 and EC2 also have different circuits, although in those cases they are pretty well matched for output on 3.7V Li-ion.
In the "old days", manufacturers often went for a common circuit among similar members of a given family (i.e., 1xAA, 2xAA, and CR123A). This has a simplicity and economy of scale in manufacturing. But it usually meant that 3.7V Li-ion wasn't fully supported on any member of the family (or if it were supported on all, there were usually limitations in the level or number of low modes on standard batteries). There is also an overhead issue (affecting efficiency) for having extra unnecessary circuit features in any a given model. Using a customized circuit for each member of a family allows you to tailor performance, giving the end use the best possible experience. I am starting to see more and more examples of makers going this route (e.g., recent JetBeam and Eagletac lights as well).