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Shark Buck

videoman

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Jul 26, 2009
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422
So what you are saying is that the Shark buck outputting it's rated 3A stays at THE SAME heat level REGARDLESS of the input rated voltage. Like a XM-L with a 6 volt battery and changing it to a 14.4 volt battery, the Buck won't get hotter ?
 

Justin Case

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Mar 19, 2008
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The Shark Buck 3A's efficiency is relatively constant from 5V to 15V, so yes there is essentially no change in amount of waste heat generated.

It's not a linear regulator. It doesn't work by burning off excess voltage as heat.

It's not a linear regulator. It doesn't work by burning off excess voltage as heat.

It's not a linear regulator. It doesn't work by burning off excess voltage as heat.

It's not a linear regulator. It doesn't work by burning off excess voltage as heat.
 

videoman

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Jul 26, 2009
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"This leaves 4.3 for the Shark to dissipate out in the form of heat."

Post # 155 by Darkstang

That's the reason I ask.
 

Justin Case

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Post #155 is wrong.

Do a web search to learn how a buck driver works vs a linear regulator.
 
Last edited:

dat2zip

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Is the Shark buck's dimming designed as a PWM dimming ?


The trim pot is analog in nature. You can vary the DC voltage to control the output or PWM this pin to vary the brightness. (analog is preferred).

Wayne
 

videoman

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Thanks Wayne. The reason the PWM used for dimming concerns me is that many video cameras have experienced "banding" issues when used with PWM led light units by several led light manufacturers. This banding is horizontal lines that are apparent on the video when the fps (frames per second) or shutter speed is set to 50fps or higher for slow motion capture. It is not apparent at the 29.97 fps standard speed mode though. As long as the dimming is non PWM, there is no banding problem. Also to mention is that several videographers have experienced a high pitched frequency sound that is recorded and picked up by the camera's microphone that is in close proximity to the PWM dimmed led light.Whether this high pitched frequency sound emanates from the driver due to the PWM design or to other electronics in the driver is a mystery.I have never experienced this banding or high pitched sound with your drivers as the dimming is done with an analog pot (20K log.) I am happy that the Shark Buck used with an analog pot for dimming does not have those issues.
 

dat2zip

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Thanks Wayne. The reason the PWM used for dimming concerns me is that many video cameras have experienced "banding" issues when used with PWM led light units by several led light manufacturers. This banding is horizontal lines that are apparent on the video when the fps (frames per second) or shutter speed is set to 50fps or higher for slow motion capture. It is not apparent at the 29.97 fps standard speed mode though. As long as the dimming is non PWM, there is no banding problem. Also to mention is that several videographers have experienced a high pitched frequency sound that is recorded and picked up by the camera's microphone that is in close proximity to the PWM dimmed led light.Whether this high pitched frequency sound emanates from the driver due to the PWM design or to other electronics in the driver is a mystery.I have never experienced this banding or high pitched sound with your drivers as the dimming is done with an analog pot (20K log.) I am happy that the Shark Buck used with an analog pot for dimming does not have those issues.

Yes, I am familiar with the issues you describe. There are many forms of PWM. PWM encompasses different technologies and PWM can give a bad perception to the technology due to how it is implemented.

Depending on how or the type of PWM method you can encounter PWM noise. If the PWM frequency is in the audio range and the inductor, capacitor or PCB could vibrate and become a speaker per se and generates this noise.

I go through great effort to make sure the engineering of my products do not generate any PWM signal in the LED current waveform and go through great lengths in component selection and PCB layout to prevent component singing.

I have a new buck converter that is nearing finalization that uses PWM and it should not generate the banding or singing of any audio noise.

The Shark Buck Remora board uses PWM, but, the PWM signal is filtered to DC before applied to the control pin that the trim pot connects to. The trim pot and the Remora board both should be effectively DC control of LED brightness of the converter board.

Wayne
 

videoman

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Great to hear that Wayne. What diameter size will that new driver be ? Will it have provision to put an analog dimmer pot to it ?
Thanks
 

videoman

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Jul 26, 2009
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422
Wayne, I have a question. The copper C that is under the Shark, I imagine it is there for reason of heat. I always use arctic silver 2 part adhesive to pot the Shark to my heatsink. I use a lot of it because of the thickness of the copper C. I put the adhesive on the entire under area of the shark. If the copper C is eliminated I can use a lot less of the adhesive but will it compromise the heat or will it be ok ?
 

Ginseng

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Feb 27, 2003
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3,734
Hi Wayne,
I was wondering if it would be possible to have a Shark Buck made to deliver 3.5A? I plan on driving an XM-L with 2xLiIon in a 2C Mag Body. I know you say that 4A is really not advisable still I'd really like to push this installation.
Wilkey
 

dat2zip

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Hi Wayne,
I was wondering if it would be possible to have a Shark Buck made to deliver 3.5A? I plan on driving an XM-L with 2xLiIon in a 2C Mag Body. I know you say that 4A is really not advisable still I'd really like to push this installation.
Wilkey

I can not advise that. The IC internal switch limit is min 3A, Typ 4A, max 5A. Also, the heat of the IC, inductor and diode are already pushing the boards limitation. Even if the IC internal switch was 4A I am pretty certain it will thermally limit out in less than a minute.

If you want 4A you can use two in parallel each set for 2A to get the 4A configuration.

Wayne
 

dat2zip

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Wayne, I have a question. The copper C that is under the Shark, I imagine it is there for reason of heat. I always use arctic silver 2 part adhesive to pot the Shark to my heatsink. I use a lot of it because of the thickness of the copper C. I put the adhesive on the entire under area of the shark. If the copper C is eliminated I can use a lot less of the adhesive but will it compromise the heat or will it be ok ?

????

The copper C is the only way I know of that spreads the heat out from the hot spots of the IC, diode, inductor. Without the copper C any attachment method will fail as soldering the copper C is far superior to any method I am aware of. It also gives the end user the best possible chance of moving the heat away from the converter board as efficiently as possible.

There is no need for a lot of thermal epoxy to mount the Shark to heatsink. The only surface that needs proper mating is the bottom of the copper C. Any additional epoxy that touches the converter board adds little if any additional heat sinking capability.

You will get the best heat transfer if you can make your glue joint 1/2 as thick as it is now. Halving the thermal adhesive layer will more than double the transfer since Arctic alumina or Arctic Silver is such a poor thermal performer compared to copper, aluminum. It is the glue joint that will make or break the installation. Getting the converter mounted optimally is key to longevity and keeping the converter running as cool as possible.

If you have a dead Shark I would play with that to test your mounting procedure and verify it by popping off the converter after the thermal adhesive has setup. An ideal thickness is nearly transparent. If you can't see the copper C through the adhesive layer then it is too thick.

Wayne
 

Ginseng

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Feb 27, 2003
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I can not advise that. The IC internal switch limit is min 3A, Typ 4A, max 5A. Also, the heat of the IC, inductor and diode are already pushing the boards limitation. Even if the IC internal switch was 4A I am pretty certain it will thermally limit out in less than a minute.
If you want 4A you can use two in parallel each set for 2A to get the 4A configuration
Wayne
Thanks, Wayne. Looks like we're going to go with the 3A max on a single board because of space limitations. If well sinked, do you think it would run for 10 minutes without triggering thermal shutdown?
Wilkey
 

jamesavery22

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Apr 12, 2008
Messages
61
Could I drive a XM-L at 2.4A w/ the Shark Buck using two RCR123's or two CR123's? Would two CR123's dip too low in voltage?
 

Bimmerboy

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Dec 30, 2004
Messages
2,073
Location
Long Island, NY
Hi Wayne,

Wondering if I can parallel two Shark Bucks of different amperage. For example, will a 3A work in conjunction with a 1A or 2A?
 
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