Now that's what I call HELPFUL! Way to go, Paul!
Sounds like the batteries got so warm/hot while charging that something expanded and displaced important pieces. What did Xenonics warranty department say?
I don't think I'm having the same problem as OP, just thought this thread might attract the attention of someone who knew more than me. I tried connecting 5S and 6S LiPo, fully charged so they had plenty of power to fire it up, pushed the button, and the green light came on. No sounds, I think the igniter is bad, but I have no idea.
eyesonfire: What the heck is going on there? Is it still short-arc? Is that the ballast on the back?
Yes the ballast is mounted to the rear. After over an hour of continual use the ballast is just warm to the touch if that. The host is gutted completely.
It is a 70 watt Xenon setup. Truth be told I have two of these the first one had the same issue as many others do with the clicking but all that was required was a new battery.
This one on the other hand had gone through some serious wear and tear. I actually use this one quite often it has great throw and flood. It has a 4C 5000 ma lithium polymer battery with balance port and charging port mounted to the rear, which makes charging quite easy.
Also there is a blow by port just so as not to have a pressurized canister in the case of a mishap with the battery. Also there is a real-time battery level indicator which steps through each cells voltage. So to stay within limits of the lipo.
70 watt Xenon setup..... Not SA