18650 PCB Query!!

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Steve1M

Newly Enlightened
Joined
May 2, 2012
Messages
2
Folks,

Good morning/afternoon/evening wherever you are.
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This is my 1st post, and may seem a little rambling, so apologies in advance.
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For the family, I recently ordered some CREE cycle lamps from HKG, and some ultrafire 3000 mah 18650s, and a cheap "universal" mains charger to assess.
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I have many programmable chargers that I use for R/C Aircraft use, which are obviously capable of charging Li-ion cells accurately/safely to 4.1, or 4.2V, but I wanted some cheap chargers the kids can just shove the 18650's in without needing to select all sorts of parameters.
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Anyhow..... I have just tested the recently-delivered cheap charger, and the LED will change from red to green at 4.45V (ouch!!), measured with decent mastech DVM.
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That's not the end of it....if I leave it further, it seems to continue to trickle charge, as voltage will continue to increase, if not removed.
So.... in the interest of safety, this charger's going in the bin (probably that cell also!).
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But..... please can someone answer the following query:-
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The above 18650's have inbuilt protection PCBs, with over-voltage protection threshold of 4.25V.
Regardless of the voltage I can measure across the cell while charging, is the actual cell also seeing the same, or is the PCB actually performing some kind of internal regulation to clamp things at 4.25V??
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In other words, what exactly is the over-voltage mode of these integral pcbs?
(I thought I read somewhere that the PCB would actually irreversibly trip under an overvoltage condition....obviously not the case, as cell still useable etc)
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Please comment if you can.
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Many Thanks,
Steve
 
Hello Steve,

Welcome to CPF.

Unfortunately, the over voltage protection cut off isn't frequently tested. It is supposed to act like the under voltage protection and simply go open circuit to stop current from flowing. Under voltage tripping sometimes is difficult to reverse, but I am not aware of that happening with over voltage tripping.

4.45 volts is way up there, and continuing to trickle after that is a disaster waiting to happen. Not only that, it is hard on the cells too.

I might suggest that you educate your family on how to use your hobby chargers... :)

Tom
 
Depending on where you live, just do what I did and get the XTAR WP2 II charger that charges 18650s to about 4.17v-4.19v, for $17.99 delivered to the States, it's a safe charger and a 'cheap' alternative to the Pila.

Chris
 
The above 18650's have inbuilt protection PCBs, with over-voltage protection threshold of 4.25V.
Regardless of the voltage I can measure across the cell while charging, is the actual cell also seeing the same, or is the PCB actually performing some kind of internal regulation to clamp things at 4.25V??
No, you would need voltage regulator to perform step down, that's not how this protection works, it supposed to "break" connection.
In other words, what exactly is the over-voltage mode of these integral pcbs?
I don't know what cell you are using, Panasonic for example lists 4.325 ±0.025V for their 3100mah cells. 4.25V would be ideal, but I doubt someone is using that.

(I thought I read somewhere that the PCB would actually irreversibly trip under an overvoltage condition....obviously not the case, as cell still useable etc)
It should, but I am wondering myself how would one test, without damaging cell and risking explosion.
 
many thanks forall your comments/suggestions....much appreciated.
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Steve
 
Many of the ultrafire cells may not even have real pcb inside, maybe just a bare recycled cell.

I myself bought some red wrapper ultrafire 3000 mah 18650s and the real capacity was barely over 1,000.

Looks like you better get a safer charger and cells the safety of the family.
 
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Many of the ultrafire cells may not even have real pcb inside, maybe just a bare recycled cell.

I myself bought some red wrapper ultrafire 3000 mah 18650s and the real capacity was barely over 1,000.

Looks like you better get a safer charger and cells the safety of the family.
 
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