After I saw the other flickering posts yesterday, I decided to try to test the "lube theory", by seeing if I could make the flickering problem come back by removing the silicon that appeared to make it go away. I de-lubed my O-Ring and tailcap using several applications of Isopropyl alcohol, a toothbrush and fresh paper towels for each of several successive cleanings. When I finally managed to remove all of the silicon and the O-Ring got "squeaky" again, the flickering problem returned. I lubed everything again, and the flickering once again went away.
I tried to describe to Wayne what I thought was happening with the O-Ring, but my attempted explanation got a little "messy". He came up with the "bunched up O-Ring" description, which is highly accurate, and quite elegant in it's simplicity.
For the real masochists out there, here's what may be happening... When an assembly with an unlubricated O-Ring is screwed together, the O-Ring alternately "grabs", then distorts, then slips, in increments (this is where "squeaks" come from). So, when something like a tailcap ends up in its final tightened position, a distorted O-Ring MAY actually be trying to pull it back to the last undistorted position the O-Ring stuck in, which would have the effect of slightly unscrewing the tailcap, or pulling the machined contact face back from the light body.
When an O-Ring is lubricated, it slips CONSTANTLY as it is tightened, so it does not come to rest in a stressed condition where it is trying to unscrew or retract the tailcap to get back to the unstressed condition it was in before the last "slip" increment...
...There's got to be a better way to describe all of this, oh yeah, there is, the O-Ring gets "bunched up".
I can't say everyone is experiencing the exact same thing with their Blaster IIs, but trying a little bit of lube on the Tailcap O-Ring/threads can't hurt, and is a lot less of a hassle than returning the light.
This is a minor hiccup as far as I'm concerned. I always lube my new lights within a few days anyhow. I'm still 100% sold on the Blaster II and fully appreciate Waynes efforts to make it available to us.
John