Motorized focus

Charon

Newly Enlightened
Joined
Feb 25, 2008
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78
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Okanagan, British Columbia, Canada
I have been unable to turn up much in the search.

Is there much information on how to design and build a motorized focus for automotive bulbs ?

Or anyone know of a pre-build module that could be modified.

I have been thinking about what he design would look like but have never had one to take a part to see how it works and if it would be possible to machine my own ?

Anything on this topic available or is it something that is seemingly exclusive to the Maxabeam ?
 
for a task like that i would probably start with a (rc) servo, because they are slow heavily geared down, and now come in sizes that are soo teeney.
they can have various atributes, like full 360 turn, or 270s or 180s or 90s, they can stop at the ends, or have clutch even, there is an array of things that can go on the "spindle" of them, all the way to cut it up yourself pieces, and you can tack on something TO a normal servo motor end.

they usually come apart easily , while initally designed for a digital signal on a data line and power, there are electronic kits and stuff you can drive them with, or for that really simple rocker switch off the avilable power and nothing else, just tear out the curcuit, and wire the motor up to power. the power range of them is pretty high, and driving them with various voltages the speed is pretty adjustable (specially how highly geared down they are). Toss in some resistance so the speed and power of it is right based on your initial flashlight voltage, and a double pull double throw momentary switch that simply reverses the polarity of the battery to the small motor.

Why come to think of it, they are so small and powerfull, and so varialble in the voltage that will drive them, potentially someone could make a aspherical Mag with a quad die high power led, and move a "MAG" head up and down on removed threads, all within the space above the switch. hmmm :thinking: why didnt I think of that?

or even some way to move the bulb even, i donno. it is just one little brute of a motor that has all the STUFF ready to go already to do something like move something an inch.
at that point the only "hard" part about it, would be perfecting the mechanical connections and sliding and stuff down to a good clean straight movement, that hits the "ends" right , and lasts many many times of going in and out.

of course once you got something like that capable of pushing harder than your thumb even, making sleeves out of pipes that fit eachother , could form the holding thing to slide in and out, so that part might take either a lot of experimenting or a real actual machine shop, depending on which one you wanted to spend the time doing.
 
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Why come to think of it, they are so small and powerfull, and so varialble in the voltage that will drive them, potentially someone could make a aspherical Mag with a quad die high power led, and move a "MAG" head up and down on removed threads, all within the space above the switch. hmmm :thinking: why didnt I think of that?
Interesting... with an LED, moving the head would be easier (stupid heatsinking!), but for mild hotwires (with the cam-focus tower intact), you could slide the bulb up and down. The sliding joints are already taken care of, that way...

It's a shame that bulbs don't focus nicely (ugly at spot with aspheric, or donuty at flood with reflector), and LEDs need a good thermal path.
 
Servo's are a great place to start, found one about the size of a penny. That puts out 12.2 lb per square inch. Fairly inexpensive as well. But this servo does not not list its operating temp. Its all plastic gears so one would wonder how warm it can get before things let go.

Have to wonder how much torque is required to move either the bulb or head of the light.

HID, Incan or LED, and moving the head or lighting source comes into question.

And then how, a strip with teeth that the servo pulls on. Or something that spins and uses an existing cam mechanism or threads.
 
yup plastic, have to be connected with enough length and behind a reflector that is also reflecting the heat away.
cam and more rotation seems redundant, as more twisting would just make mechanical movement harder, its easier to put in one "arm" comming away from a servo back from the heat , than to try and get more round movement again, and the servo then would want to be closer to the cam for that style of mechanical connection.
just seems simpler to have a long arm of the servo moving the bulb through the reflector fwd and backwrd. make the last 2 connections to the servo using steel.

servo outter bodies are more temperature resistant , than the inner gears , especially when they get warm THEN pressure is applied, as the plastic would get "softer" as it got warmer, and brittler as it got colder.
 
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A simple rack and pinion with limit switches and a metal geared gear motor would probably be the cheapest easiest way to go. Just need to design the slide mechanism. Think of a mag light post but with a gear rack in the groove and a motor with pinion mating up to the rack.
 
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