My take on the Mag 623.

morphs

Newly Enlightened
Joined
Dec 9, 2008
Messages
41
I recently put together a Mag 623. I deviated from the traditional build a little and I ended up with a great light.

Here is a little info and a few pics of the project.

Overview of the build.
lightgroup.jpg



The battery is a 4s 1320mAh 15c lipo. I am an Rc
airplane pilot, so I have tons of these laying around. This particular cell will fit a stock d mag body if stacked 2 high. I tore apart two 2s packs and re-built them into a 2x2, 4s stick with a balance plug and wrapped them in kapton tape. The resulting pack is a perfect fit in a 2d mag body. Lipo's are very volatile and need to be treated with great care. They cant be abused physically or charged incorrectly. Doing so could end in severe physical, or property damage. Please do your home work if you are going to use these cells..

lipo.jpg


Lipo's are easily damaged by over discharging and can and can suffer huge performance losses or even death by simply running them below 3v. per cell. Due to the fact that the 623 bulb is still very bright at 12 volts, I knew I couldn't visually tell when the battery was discharged, so I built a simple circuit that will set off an audible alarm when the voltage drops to 12 volts.
Here is a pic of the low voltage alarm. It is attached to the switch side of the wiring.
lva.jpg
 
Last edited:
The socket/switch assembly is hard wired to the battery. No springs and no case ground. Wire to the switch is doubled up 14 ga.
I went with a fet switch and used the 1324 mosfet. The mosfet and resistors are mounted inside my makeshift high temp socket. I tracked down a 1000 watt ceramic socket at a local supply house, then used a chrome plated brass end cap that I found in my junk pile as a base. It's very thick and heavy, so the heat sink qualities are great.
guts.jpg


socket.jpg
 
Last edited:
The end result is a very tight, but workable build. Everything fits like it was made for it. The battery is just tight enough that it cant get banged around, but loose enough that it wont get damaged from multiple installs and removals. The power wires, balance tap and low voltage alarm fit nicely in the end cap with the spring removed.
packed.jpg


On the business end, I went with a Borafloat lens and an FM2 reflector from fivemega.
 
As for performance, I am very impressed with this setup.
Here are a couple amp meter shots.
Resting voltage is about 16.8 volts on a fresh charge.
resting.jpg
 
Wow! Great mod and two thumbs up for ingenuity. This looks like a good alternative to what is currently out there. :thumbsup::thumbsup:
 
Once powered up for a few seconds, the number settled in. The meter showed just under 10 amps at 14.75 volts for close to 150 watts of power!!
power.jpg
 
Now for some beam shots. These are at approx. 100 yards.

Control.
control.jpg
 
Last edited:
Stock 4d maglite. Look at the fence in the back yard at the center of the pic.
4dmag.jpg
 
2d mag with a radio shack kpr118 over driven to 12 volts by four cr123a cells.
rskpr118.jpg
 
Last edited:
Up close beam shot. This one is at about 15 feet. I wont post the other two lights for this one. Just the control and the 623.

Control.
controlclose.jpg
 
Great shots! I love the snow. What state were these pictures taken? I wish it snowed here once in a while. Unfortunately, it's too hot. I think I need to move back to California :thumbsup:
 
Great shots! I love the snow. What state were these pictures taken? I wish it snowed here once in a while. Unfortunately, it's too hot. I think I need to move back to California :thumbsup:


I'm in Utah. I was actually thinking just the opposite. I'm just about sick of the snow. I need to move to Southern Arizona.
 
Awesome! I have some car lipos but they are too large to fit, what brand are these if I may ask, I can't quite make out the label?
 
Top