Question - Why do G2Ls' still have metal heads?

KDOG3

Flashlight Enthusiast
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Their new emitters/driver setups in the 120Lumen versions shouldn't be producing enough heat to warrant a metal head, should they? The G2Ls' would also be much more attractive with the nitrolon heads.
 
Not sure, my 80 lumen G2L yellow came with an aluminum head, I appreciated it because I'm now running a warm tint 200+ lumen dropin in it. I haven't seen a nitrolon head anywhere but eBay in the last few months
 
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I believe that there were a few issues of overheating with first generation G2L's. So Surefire changed the head to an aluminium design to allow for greater heat dissipation.
 
I believe that there were a few issues of overheating with first generation G2L's.
I don't know if this is correct - are you able to cite a reference for this?

The SF P60LED module had an additional thermal regulation feature - it would throttle the output of the module down depending on how much it heated up. Upon turn- on, the output would be 80 lumens, going down to ~60 lumens after 5-10 minutes IIRC from looking at the output graph. The heat & output of that module would stabilize at that figure in an aluminum head, but would further throttle down to ~50 lumens in a nitrolon head.

My guess is that SF understood that this was a non-optimal configuration and began spec'ing the aluminum head on the G2L's.

I can't recall ever reading a report here on CPF regarding the failure of this feature and subsequent overheating of a P60LED module, although I assume it's theoretically possible. More likely would be a decreased overall lifespan of the LED, but IIRC what few CPF reports there were of defective P60LED dropins were that they were DOA from a defect in manufacture rather than overheating during use.
 
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I with you KDOG3, I'm not a fan of mixing aluminium and nitrolon parts. It's just not right.

What ever happened to your alter ego KDOG4?
 
The SF P60LED module had an additional thermal regulation feature - it would throttle the output of the module down depending on how much it heated up. Upon turn- on, the output would be 80 lumens, going down to ~60 lumens after 5-10 minutes IIRC from looking at the output graph. The heat & output of that module would stabilize at that figure in an aluminum head, but would further throttle down to ~50 lumens in a nitrolon head.

My guess is that SF understood that this was a non-optimal configuration and began spec'ing the aluminum head on the G2L's.

This sounds closer to what I remember.
 
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