Quick 'N Dirty Armored Flashlights

Candle Power Forums

Help Support Candle Power:

Sub_Umbra

Flashlight Enthusiast
Joined
Mar 6, 2004
Messages
4,748
City & State/Province
la bonne vie en Amérique
Quick \'N Dirty Armored Flashlights

I actually started thinking about armoring lights when I became interested in INOVAs. I really like them but they can be a little slick.

I went to the bike shop and they gave me an assortment of tubes that were blown beyond repair. The outsides of the tubes have weird ridges and the like so I cut to the rough size and turned them inside out. I cleaned what was then the outside with Armor All.

The first one I did was an old Infinity with a green LED. I used a 700 x 18/23c tube which is an insanely small 'suicide' tube. It was a VERY tight fit but I did get it into place. Perhaps there is a larger tube that would be easier to work with. The INOVA/tube combo was MUCH easier to work with.

EDIT: A day or so later I covered another Infinity with the same sized 700 x 18/23c tube. This time I squirted some alcohol on the inside of the tube and I was able to slip it into place in just a few seconds. Quick and easy.

SEE pics below.
armor_heads.jpg

Above and below: Armored INOVA XO-3, INOVA X5THA from CountryComm, CMG Infinity
armor_tails.jpg

The two INOVAs are covered with pieces from a 26 x 1 3/8 tube. I used no adhesives on any of the lights.

The last step was to clean the rubber again with Armor All. The grip afforded by the tube is interesting. It is improved over the stock light. It seems to have an almost 'wet and sticky' feel. On the straight sided lights like the Infinity and the X5THA, it pretty much protects the whole length of the light from scratches when setting it down, etc.

I like it. It's not perfect but it is an improvement -- in addition to being free and reversible.
 
Re: Quick \'N Dirty Armored Flashlights

pretty good idea, sub and recycling to boot!! /ubbthreads/images/graemlins/thumbsup.gif
 
Re: Quick \'N Dirty Armored Flashlights

Nice idea Sub. Gives 'em a real rough and ready look. I find the finish on the Inova's way too slick and have put fat rubber bands around mine so I can use them "seeegar style". I picked up an Inova T1 today with the knurled body and it's much better IMHO than the regular slick Inova body.
 
Re: Quick \'N Dirty Armored Flashlights

Looks great, Sub! I've done the same to my E1e and E2e (sorry no pics of my E2e yet) with the same, and I'll add that aside from protecting my things in the pocket from the aggresive knurling, it also lends a very rugged and solid look to the lights. I see the tubes you found are also very fitting to the point where you can actually see the knurling from the lights. /ubbthreads/images/graemlins/thumbsup.gif
 
Re: Quick \'N Dirty Armored Flashlights

A lot easier on the teeth too! I still have a ancient miniGag that I put 2 layers of shrink tubing on for that purpose.

Larry
 
Re: Quick \'N Dirty Armored Flashlights

sotto,

I had been thinking about this for a while but it was actually your post where you first mentioned the rubber bands on the XO-3 thread that caused me to dig up some tubes finally and try it.


Stanley,

Wow! You were way ahead of me. Another reminder that I should search CPF more.


tvodrd,

Holding it in my teeth was the reason I did the Infinity first. For years I've put a band of clear vinyl tubing around the tail of some of my lights but I held off on doing it to the Infinity because it looks kind of dopey. I've used lights with a 'teeth protector' for so long that I'm really lost without it.
 
Re: Quick \'N Dirty Armored Flashlights

A couple of other kinks on this:

There are thorn resistant tubes that are about 2-3 times as thick as a regular tube. I don't know how many sizes they come in but I'd like to try them.

Tip from the guys at the bike shop:

If you can't get the tube on the light, squirt hair spray inside the tube and slip it on while it's wet. The hair spray contains alcohol which will lube it and make it easier to slip on, but you have to work quickly. Then the alcohol evaporates and the active ingrediant left behind acts as a mild glue -- but the tube can still be pulled off later if desired. They use hair spray at the bike shop for installing tight handgrips. They say that the cheapest hairspray works the best as it has more alcohol. I didn't use this trick -- I'm just repeating it.

I also covered my wife's INOVA X1 (again using the 700 x 18/23c) but I forgot to include it in the pics. DOH!
 
Re: Quick \'N Dirty Armored Flashlights

Sub, great minds think alike huh? /ubbthreads/images/graemlins/grin.gif

Anyway, the hair spray idea is pretty good, thanks for the tip! I actually used a hair dryer to try and soften the tube for putting it onto my E1e and E2e and even that I ended up with very very sore fingers as it was very hard to get onto esp the body of my E2e!

An easier way, as Larry mentioned is to use shrink tubing instead, much easier on the fingers!! I think Batterystation still has them for sale.
 
Re: Quick \'N Dirty Armored Flashlights

The hair spray trick works well, I've been using it on bicycle and motorcycle grips for years. You can also use grip glue, available at any motorcycle shop. Heat shrink tubing is best though, and cheap at Harbor Freight.
 
Re: Quick \'N Dirty Armored Flashlights

Good idea, Sub /ubbthreads/images/graemlins/thumbsup.gif

Here's a photo of my McLux 2x123 PR917/Lux III with a bicycle handgrip pulled over it to protect it and give me a more secure grip. Using an Xacto knife, I sliced around the circumference at the base of the head so that it could be removed easily for battery changes.
standard.jpg
 
Re: Quick \'N Dirty Armored Flashlights

BC0311,

Hmmm, that spongy stuff is really cool. I never would have thought of covering a light with it. Thanks for the tip.
 
Re: Quick \'N Dirty Armored Flashlights

The first slip on grips for Glocks was supposedly some students using bike innertubes pulled over the grips.
I've used some tennis handle wrap, and the tape for baseball bats with some sucess. The spongy, but thin stuff for wrapping rackets seemed to work better though.

How thick is that bike handle grip? It looks like it would work great, but I don't want ot increse the size too much.
 
Re: Quick \'N Dirty Armored Flashlights

BC0311, does that stuff have any adhesive on it or just stretch and stick to itself? Thanks

-Mike
 
Re: Quick \'N Dirty Armored Flashlights

Fellahs, it is made of foam neoprene backed by a nylon reinforced smooth neoprene. They are made by Crank Bros. and cost about $7.00 a set. They're about 1/8" thick.

I didn't need to use any adhesive and they don't budge. You have to turn them inside out and peel them over the flashlight.

I have a phobia of getting my hands sticky. /ubbthreads/images/graemlins/Christo_pull_hair.gif /ubbthreads/images/graemlins/yellowlaugh.gif

Britt
 
Re: Quick \'N Dirty Armored Flashlights

Hows about an old time favorite -- friction tape?
 
Re: Quick \'N Dirty Armored Flashlights

Will prolonged heat melts and sticks the foam to the light?
 
Re: Quick \'N Dirty Armored Flashlights

I don't think my McLux PR 917 Lux III can produce enough heat to melt foam neoprene. It can produce enough heat to make the adhesive on tapes viscous.

As far as heat dissipation, TD's got a good point. However, I seldom use this light for more than a few seconds a shot and haven't experienced any problems in the year I've had it setup this way.

Since I don't turn on this type of light and set it down for minutes at a time, it doesn't heat up much.

It sure has kept my light in almost new condition though. /ubbthreads/images/graemlins/thumbsup.gif

When I used this setup last winter hunting feral dogs on a ranch, it was comfortable due to the padding and insulation between my hand and the aluminum chilled down to 39 degrees F.

Britt
 
Re: Quick \'N Dirty Armored Flashlights

Just a quick suggestion, for heat dissipation, maybe you could cut 'slits' around the foam on the bezel area? I guess if you're artistic enough you could probably make the 'pattern' look interesting as well!
 
Back
Top