Sorry for that (very) late answer, but my life has significantly less spare time now...
As for bad-centered LEDs: that can't happen, that's what the plastic thing is for. The reflector fits perfectly into the plastic ring, and when you screw the head on, the reflector will push the plastic ring (and, by extension, the emitter) in place.
As far as i remember, the reflector will also not touch the LED because it first hits the plastic ring outside of the emitter region.
The next time i get to unscrew the light, i'll try to remember to take more pictures.