Optical Inferno
Enlightened
I can understand where you are underwhelmed by the results from OptisWorks if you cannot quantify the simulation output. The LM2 version with the Optical Design add-in is a very powerful software and will save a lot of money in the long run over making prototypes and testing then tweaking the design. Another consideration will be that the native bspline surfaces in SolidWorks are not very accurate when it comes to optical quality surfaces. That is where the add-in comes into play, especially when it comes to conic sections. As for rapid prototypes, I did receive an email from these folks (I have not used them, but they have optically clear material): http://www.versadyne.net/Index.cfm You might have a hard time getting a consultant to train you to design optics since you are basically asking them to train you to take away their business. A local college course would be a better path.
Sorry...let me rephrase what I previously said. I'm not saying that Optisworks is not an appropriate software...I use it every day and think it is one of, if not the best softwares to use for optical simulation. I apologize if I came off a little sour and meant no disrespect towards the software.
A local college course is an interesting idea. Unfortunately, the local college that would be able to teach such a course is not exactly local for me. However, I will do some research regarding an online variant of their offerings. Thanks for the advice.