Update on "secret" Russian flashlight

Candle Power Forums

Help Support Candle Power:

Hemingray

Enlightened
Joined
Jul 2, 2002
Messages
380
City & State/Province
New Hampshire
This uses one of those (very cheaply made) Russian
"dynamo" flashlights, which has a small AC generator inside, powered by repeatedly squeezing the metal lever. The bulb socket is a 9mm threaded type, the original bulb is a 2.5V 150 mA round glass bulb. Gives a sickly yellowish light with more rings and voids than I ever dreamed possible.

Mod rev 1 was to simply take out the incandescent bulb and screw in a 3-white-LED replacement bulb - (from a C-Crane LED Hobby Kit). This works fine, but there are concerns about dumping raw AC into a white (or blue) LED, as reverse-biasing them can cause premature death and stinky blue smoke generation.

Mod rev 2 was to add a 1N4004 diode and a 1000 uF
6.3 V cap to feed the LEDs DC. Works well, eliminates any AC flicker, and gives a tad more light output with less physical effort. Due to the cheap construction of this device, I had to use hot melt glue and a lot of vulgar language to get it assembled. hence, the dumb, stupid and ugly categorization...

Mod rev 3 will be to try to fit in a .1 Farad "supercap" and see if it gives longer light duration with less squeezing required.
The problem here is that room inside this light is at a premium, and that the socket assembly is as cheap, lousy and crummy as I have ever seen, basically soft white plastic with a couple of metal strips of unknown composition (they don't like taking solder, and plastic meltage is a real problem).

/ed in NH
cool.gif
winkie.jpg
icon15.gif
 
Hemingray: Been there, done that. It is a good simple mod and very useful. Also, it is a cheap alternative to the NightStar shaker light and almost as good.

I found that using 3 LEDs drains the capacitor really fast so I switched to a single LED. My mod has a bridge rectifier to convert the full AC wave to DC (gets a little more power per pump). I was also able to find 1F supercaps, not 0.1F, or even 0.5F. I had to drill 2 holes through the body of the light and fit the supercap outside with the leads sticking in, then hotglue the whole thing in place. I also added a little switch to allow me to charge up the capacitor separately.

I will probably be doing another similar mod soon, but adding a zener diode to protect the capacitors (excessive voltage will fry them) and probably an LED to indicate that I'm pumping the handle fast enough to get the required minimum charging voltage. Add on 3 more supercaps to increase the run time and a solar cell salvaged off an old calculator. I think that's all.
smile.gif


Good luck on your further mods.
 
Back
Top