bulb life is inversely proportional to efficiency and whiteness..
if you have an 1185 lamp that has 30 hrs on it.. just means you aren't pushing it very hard.. putting 10.8V nominal on 1185 means you get 12.2hrs vs the 50 hr rating.. a lot of people think they have 10.8V to the lamp because they have 9 cells.. the harsh reality is.. here is a good example.. a typical 2500mAH AA cell can only output 1.07V/cell at 3.3A.. so.. that is 9.63VBat.. and if you use a potted lamp or a PR->Bi-pin adapter.. and using a stock sliding bulb holder (stock switch, not KIU etc).. now you have 9.08V to the lamp.. it will raise the bulb life up to nearly 100 hours.. but it will also reduce the output to 437L.. compare that to 802L if the lamp actually sees 10.8V.
I have some 'vested interest' in the concept of regulated output, but it's impossible to find fault with the concept.. more light.. less blown bulbs, better on the batteries.
here is an example of the current going through an incan light at startup:
This was a 100W light.. there is about a 35-40A spike but worse.. about 400-450W power spike on the lamp at startup..
now.. enter 'soft-start'.
Here is the same lamp showing both current (dropping) and voltage (rising).. now the power is limited to a bit of a surge.. maybe 140W..
an intermediate.. easier solution is to ramp up the voltage, but not 'current limit'.. it looks like this:
Now there is a 'peak' of current and power.. up to nearly 200W but still half of a normal 'direct drive'..
In lower-output lamps (like 13W).. i've measured a 600% power spike at startup.. and that is every time you turn it on (if you 'blink' like s.o.s... the spike each time is reduced because the filament is still a little warm).. it's amazing though.. how little time it take to cool enough for that to be a moot point.. on the order of a second typically.
In general.. my solutions will burn out the lamp quicker because they get more voltage do the lamp.. but they do it in a way to make it possible to get a lot more light out w/o blowing the lamp..
Oh.. another major difference.. that 437L from a 'typical AA NIMH x 9' solution in a stock maglite.. it takes 28W to make 437L while running it at 10.8V.. takes 36W to make 802L.. 84% more light for only 29% more energy!
hotwire is really nice that way.
if you don't really want or need 'the brightest'.. it's not a terrible tradeoff to have longer bulb life.. but a 'well driven' (meaning high efficiency, very white).. lamp you can expect 10-12 hrs to be the normal bulb life. If you want and succeed in making a super hotwire light.. it will NOT have a bulb life much more than 10 hrs.. it's just 'the law' (of physics).
-awr