Eveready 2AA Swivel-head flashlight mod

Hemingray

Enlightened
Joined
Jul 2, 2002
Messages
380
Location
New Hampshire
This one is a very quick and easy mod... It literally takes less time to perform the mod than it takes to read this.

I was checking out the flashlight shelves at the local Wal-Mart, they have a small 2-AA Eveready "swivel head" flashlight for $6.97. This comes with two reflector assemblies, one with a clear lens, the other with a red lens. Takes the same bulb as a 2AA Maglite.

The mod is simple - take the spare reflector, carefully take it apart, and use a 7/32 drill bit to manually ream out the little hole so it will fit a 5 mm LED. Pull out the bulb (a little carrier comes out with it). Take a good bright red, orange or yellow LED, trim the pins so a little longer than the original bulb's pins, insert it and put it back in the flashlite. If it doesn't light up, reverse it and try again.
(I chose R, O or Y as they run bright on 2 AAs, and don't really need a resistor). Reassemble the reflector assembly, using the clear lens (or red if you like) and presto, you have an LED flashlight for $7 to 8! There is room inside to shoehorn in a red or yellow Luxeon Star, with a little careful trimming, I'll have to get another one and see how it works out...

If you are uncomfortable with direct driving an LED with 3 Volts, just use 2 AA NiMH or NiCd cells.

/ed brown in NH
 

Hemingray

Enlightened
Joined
Jul 2, 2002
Messages
380
Location
New Hampshire
Did I say Eveready? D'Oh!!!! I meant Ray-O-Vac.
It's Monday, It's way too early, I have not yet been sufficiently caffeinated and I had an el-cheapo Eveready "Industrial" 3D sitting in front of me. Plus a Garrity 2D and a Ray-O-Vac 3D industrial converted to 1 white/pee-green Luxeon Star/O. The little 2AA Ray-O-Vac was sitting in the other lab, being played with by some of the other engineers and techs.

/ed brown in NH (insert red-face icon here)
 

EMPOWERTORCH

Enlightened
Joined
May 1, 2002
Messages
743
Location
Coalville, Leicestershire, England
I've got the 2D version of this torch...modded of course with an EMPOWERTORCH direct drive LED bulb!
It is seriously bright. I want to mod this torch with a multi-LED array though...possibly a cluster of 4 or 5 Kingbright orange LED's.
I never thought of using Nicads or NiMH in DD torches... what a great idea!
 
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