those fumes are potent, far more so than most people think! Once upon a time, far far away on an airbase, there was a concrete block charging house well away from all other buildings, I think at the far end of a taxiway. A couple airmen went out to the building for their usual charging session of the A/C batteries and had some larger Pb batteries to charge. They started the charge cycle and were idling along killing time when one of them decided to walk around out of the wind and lit up a cigarette. The block house disappeared along with the airmen - as heard all over the base. That was the last cigarette he was ever going to light up. The next day mandatory safety training sessions started for anyone that might have access to the charging stations.
We were installing a very large capacity 48 volt battery system with two sets of cells (each with its own charger) and a common distribution board ... One of the installers somehow managed to put a cell in reversed ... I heard the bang from the mess-room ... Well , you have to go somewhere quiet to do the paperwork , hence the mess-room ... I ran into the battery room to find the fitter covered in acid ... Luckily he was actually wearing protective goggles at the time , but no rubber apron , gloves or rubber boots ... Usually if an Engineer wasn't present , the goggles would apparently be removed as they were prone to misting up.
He got stripped off and showered and he had another shirt in his car , so it was decided to dry off his denim jeans so he could wear them back to his depot ... This decision was made because the local Police don't take kindly to nude drivers ... After the trousers were dried , he put them back on ... Within a few hours , his trousers fell apart where the acid had soaked in ... He drove back to his depot wearing a towel.
There was a big enquiry and it was laid down that full protective clothing must be worn at all times when working in the battery rooms ... Anyone not complying would be banned from the site ... In actual fact , the boys should have been wearing the protective gear anyway ... It was just that they didn't like it ... There was always goggles and aprons and gloves kept in the battery room , but some people just didn't bother.
Strangely enough , when all the details came out along with photographs , we never found anyone in a battery room without protective clothing from then on.
The fitter had no adverse effects other than the disintegrated trousers.
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