Even though love for the tK45 seems to have died out I'm still using mine daily at work and loving it. I can't help think how much better it would be with an XML upgrade though. Just wondering if anybody has tried this? I haven't done anything like this, so I'm not sure if it's just matter of soldering in new LEDs or if it's more complicated than that.
Thanks!
You can just put them in, but it would only be a small brightness increase, and the beam would get floodier and lose some throw.
The thing with the XML is that it doesn't give very much more than an XPG unless you drive it harder. The higher drive currents is what give the XML its "ooomph", and if you just use the same driver that was driving the XPG, you will only see some small increase from the XML, and you'll lose throw. The beam will be somewhat floodier closer in, because the larger XML emitter won't be focused the same way as the smaller XPG in that same reflector. And so, the extra lumens that you will get with the XML will mostly be spread out wider in flood, and you might not see much brightness increase by eye at all.
You could try it, but I wouldn't expect a lot from it unless you change the drive current up to 2-3 amps.