Class 4: Pager Light with 6 * 100mA LED & micro-P

djpark

Enlightened
Joined
Nov 5, 2003
Messages
445
Location
SJ, Malaysia
Pager Light
Old Motorola Pager Born Again with
6 * 5mm 100mA Power LED from ISP
with Micro-processor brightness and light control


pager-light.jpg


Hardware Features:

<ul type="square">[*]Casing and fixtures from the original Motorola pager
[*]3 white 5mm 100mA single die Power LED
[*]1 red 5mm 100mA single die Power LED
[*]1 green 5mm 100mA single die Power LED
[*]1 blue 5mm 100mA single die Power LED
[*]PIC16F688 micro-processor for light control
[*]14500 (AA sized) Li-Ion rechargeable battery[/list]

Software Features:

<ul type="square">[*]4 stages PWM brightness control (12.5%, 25%, 50% & 100%)
[*]Select LED to turn on (white, red, green, blue & blue+green)
[*]Funky fun light (random pattern flashing)[/list]<ul type="square">[*]Normal turning on brings back the last used mode (brightness & color)
[*]Press & release the button to cycle through the brightness
[*]Press & hold the button to change the led color
[*]Turning on while pressing the button and release to start fun light
[*]Press & release the button to cycle through the brightness during fun light
[*]Press & hold the button to change the pattern change speed during fun light[/list]

ISP 5mm 100mA Power LEDs have 20 degree beam angle. The light output is very focused with very little spill without using a reflector, this is good for a flashlight. All LEDs are running at roughly 100mA current each when turned on high.

This pager has 3 buttons, but due to location and usage of the switch mechanism, I only managed to use one button. So the features and functionality are greatly reduced down.

Also I built in the low voltage detection circuit, but my compiler doesn't support the correct analog comparator configuration, so it is future option.

This is the circuit I used, no special reason for selecting parts but what I have in hand. The final version hasa bit of some changes. PIC16F688 is changed to PIC16F684 and the pic to control the color leds. Initially my concern was the size of the firmware, so I took 16F688 for twice the size of flash memory, but I used only a quarter, so I changed to 16F684. This new chip has an enhanced CCP which can provide 4 hardware PWM output, but I need more study before I can use it. Right now, it is software PWM using timer interrupt which provide about 1KHz output with 8 level duty cycle.

pager-light-circuit.jpg


Inside the pager light (start to end)

pager-light-inside-1.jpg

pager-light-inside-2.jpg


I use the same battery and charger I used for Arc-AA mod, the charger is slightly modified with different charging controller to charge at 4.2V instead of 4.1V.

li-ion-14500.jpg


Beam shot

I believe that even a funky light shall be useful as a regular light and I emphasized a lot on the usefulness of the light. But again, a funky light ain't funky if there is no fun light. Below is the recording of fun light which is a random color pattern flashing of leds.

pager-light-flash-small.jpg
pager-light-fun.gif
pager-light-fun-2.gif


And regular light as a useful flashlight.

Aircon at 3m distance (2sec F2.8)
From left: unmodded Arc-AA, Arc-AA-8mm-LI high & Pager-Light high

pager-light-aircon-3m.jpg


Bed at 2m distance (2sec F2.8)
From left: Arc-AA, Arc-AA-8mm-LI & Pager-Light

pager-light-bed-2m.jpg


The throw is very good. Running at 3 white led over 100mA each (total 330mA measured), it is slightly over 1W and the output is quite comparable to Arc-LSH-F.

Different LED colors (2sec F2.8)
From left: red, green, blue & green+blue

Different color light from the same distance to the same wall in above picture. Since red led output is so focused, it is not useful to mix red and other colors, so dropped. The mixture of green and blue gave a nice color close to cyan, but I wish the leds are better aligned to point at the same point (but it is not really now).

pager-light-colors.jpg


Thanks for viewing.

-- dj

Edit: More pictures added & software feature changed
 

Neg2LED

Flashlight Enthusiast
Joined
Apr 25, 2004
Messages
1,127
Location
'straya, mate!
Re: Class 4: Pager Light with 6 * 5mm 100mA ISP LED

Wow. got my vote /ubbthreads/images/graemlins/wink.gif

neg
 

Stanley

Flashlight Enthusiast
Joined
Jul 10, 2003
Messages
1,531
Location
Canberra, Australia
Re: Class 4: Pager Light with 6 * 5mm 100mA ISP LED

Geez DJ, when do you sleep?? Looks like you're gonna give Eternalights a run for their money! /ubbthreads/images/graemlins/thumbsup.gif Outdone yourself another time!!
 

IlluminatingBikr

Flashlight Enthusiast
Joined
Feb 26, 2003
Messages
2,320
Re: Class 4: Pager Light with 6 * 5mm 100mA ISP LE

That's awesome! That would be an awesome EDC light, and nobody would ever know it's even a light. /ubbthreads/images/graemlins/blush.gif
 

kongfuchicken

Flashlight Enthusiast
Joined
Dec 21, 2003
Messages
1,570
Location
Santa Cruz, CA
Re: Class 4: Pager Light with 6 * 100mA LED & micr

[ QUOTE ]
MrEternaLight said:
Nice work DJ.

[/ QUOTE ]
Admit it, it's eating you alive isn't it? /ubbthreads/images/graemlins/grin.gif /ubbthreads/images/graemlins/nana.gif
Just kidding /ubbthreads/images/graemlins/grin.gif
 

Neg2LED

Flashlight Enthusiast
Joined
Apr 25, 2004
Messages
1,127
Location
'straya, mate!
Re: Class 4: Pager Light with 6 * 100mA LED & micr

heh heh heh..... could ya put up the source code? thanks,

neg
 
Top