Hello Gadgetman7, sorry to hear you are having trouble with your light. I will do my best to assist and return it to 100%.
This flickering problem has happened before. It can be caused by several factors. Since it has gone this long before the problem developed, I would suspect that the cause is corrosion.
If you may, please check the two contacts where the battery makes electrical contact with the flashlight. Look for corrosion. The battery leaking almost always causes this corrosion.
If you do not want to check this yourself, you may send the unit in for warranty repair. Corrosion caused by a faulty battery is not covered under the warranty. We will repair it though for a reasonable price. If the problem is a defect with the flashlight itself, the repair/replacement will be free.
If you feel brave, you may use the following steps to examine the flashlight and maybe even repair it.
The two contacts are the positive contact at the top and the negative contact at the bottom. The positive contact is inside the foam ring and is a gray metal. The negative contact is at the base of battery compartment inside and is a shiny metal.
One quick test to eliminate the negative contact as the problem can be performed only if you have a spare battery compartment from another Arc-AAA. Otherwise, you must visually inspect the contact area with a bright light (another handy use for a spare Arc-AAA).
If the metal appears dull, blackened or has a white powder on it, it may be corroded or otherwise fouled. You can clean it by ramming some steel wool down the shaft and spinning it. You may also put sand paper on the end of a pencil eraser and use that instead. Still another idea is to use tools design to clean firearms. You may have some luck with spraying certain anti-oxide sprays inside like "DeoxIT D5", etc.
The metal should be shiny when you are finished.
The positive contact normally is duller than the case metal. It should not be black or have any other color than a shiny gray. You can use sandpaper on it but resurfacing it with a soldering iron is recommended.
Let me know what you decide and how this works for you.
Peter Gransee