Battery Button Tops?

adamlau

Flashlight Enthusiast
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Dec 8, 2007
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Looking to add button tops to loose Li-ion cells. Where online to purchase button tops and how to secure them to the positive end? Epoxy? If so, what are some recommended brands of electrically conductive epoxy?
 
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Magnets are a bad choice, they are very susceptible to shorting out the battery, A blob of solder is probably the best bet, you could try soldering a Copper button on the top of the cells, with a good iron it should be easy.
 
in my experience magnets are pretty reasonable methods and here's my reasoning:

1. For most applications we use Li-Ion ells for we can use protected cells without a problem, if the magnet shorts the cell the protection should prevent problems. So unless you are using unprotected cells, magnets are a reasonable solution with relatively low risk.
2. Most applications where you will be using a magnet are situations where the positive contact of the cell is RECESSED below the level of the shrink-wrap, so think about it, if the magnet tries to shift sideways, it will run into the shrink-wrap and simply be off-center rather than completely off to the side... if your magnet is capable of shifting all the way to the side, then chances are you didn't need the magnet there in the first place.

I have personally made my own solder-blob button top on an 18650 without any problems, cell works flawlessly, and the protection still works. This is tricky as it requires that you get the iron very hot and only have the heat on the cell very temporarily, the method I used was to "drip" a blob onto the cell first, then reflow it very quickly to make it stick after it had cooled off, then sanded the top of the blob down so it's sticking up just enough for my needs. This is probably not the best way to do it but I suck at soldering. Overall soldering Li-Ion cells is considered a no-no.
 
A small drop of epoxy at opposite sides of the magnet. No need for conductive epoxy.
Or use copper or brass washers. If they're too thin, use two or three on top of each other. Prepare the surface by cleaning with alcohol or ProGold, place the washer, put drops of epoxy around the edge.
 
A small drop of epoxy at opposite sides of the magnet. No need for conductive epoxy.
Or use copper or brass washers. If they're too thin, use two or three on top of each other. Prepare the surface by cleaning with alcohol or ProGold, place the washer, put drops of epoxy around the edge.

+1 I have done this exact thing.
 
Thanks, guys! I will secure some copper washers tomorrow and see how the MN21 performs powered by 2 x Moli IMR-18650 cells.
 

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