Building a high power flashlight from scratch

lacce

Newly Enlightened
Joined
Oct 13, 2010
Messages
1
Hi everybody, after reading for some time I'll make my first post now.

I want to build myself a flashlight. The only not debatable item is the body, for everything else I already have ideas but the result is completely open.

the light should be powerful
budget: would be nice to keep it under 50$ but depends on the options I get for the money

things to consider:

- I live in germany
- I study physics, know how to solder (even smd) and can get access to nearly every electronic equipment

what I want: a nice discussion and after that a list with: led(s), optics, a driver and batteries to buy/make

I'm also interested in links to information I missed in my previous searches



body: metal tube, 2mm thick, its 250mm long and has 35mm inner diameter
(for the curios: its Darth Vaders light saber hilt :)

led: what I have in mind: one XP-G, multiple XP-Gs or one MC-E (or corresponding leds from another manufacturer)

optics: dunno, maybe a simple reflector?

driver: 3 modes, no fancy modes

driver type and batteries: should run on rechargeables and easy obtainable normal batteries, maybe 3 D-cells (3.6 - 4.5V) because they fit so nice into the 35mm body, but I dont have any experience with driving leds from batteries so I'm totally open to any concept


I hope this is the right way to start the thread here, if not correct me please

thanks in advance
 
What i'd do is following:

3 D-Cells, Ni-mh, 10.000-12.000 mAh,
SST-90, reflow-soldered on a star,
copper, aluminium or brass heatsink,
driven by a d2flex. but that hardly fits in your 50$ budget.

You can also go for following:
-MC-E
-8x7135 shiningbeam 3-mode driver
or:
-SST 50
-8x7135 sb driver + 1 (or 2) 4x7135 drivers for 4.2A or 5.6A
 
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