Cable Glands

Packhorse

Flashlight Enthusiast
Joined
Nov 29, 2007
Messages
1,912
Location
New Zealand
I had an incident with my can light over the weekend.

I dropped the cannister and saved it from crashing into the ground by lifting the light head. Obviously putting alot of strain on the cable and glands. After this the light worked intermittently.

The problem was a broken wire in the light head where the cable goes through the gland.

Now the cable itself had been squashed to half its normal diameter where it goes through the gland and this may have contributed. I had obviously over tightened the gland although I hand only done it up hand tight ( this was done about 2 weeks ago after shortening the cable a few cm's.) Admittedly I had re tightened it several times as the cable settled after a few days.
The cable is a plastic one rated at 10 bar with no strain relief.

So the question is did the repetitive hand tightening contribute to the weakening of the wires? How tight should a gland be?
 
I tighten mine up hand tight, then another two full rotations with a spanner. Had no issues yet...but I couldn't find any info on how tight they should be. I'm using 10 bar rated Hummel metal glands.
 
If I did that with mine they would be way to tight. But then it comes down to the cable vs the gland you are using.
 
My umbilical cable has 2 x 1.5mm(sq) copper conductors so I suppose it can take a bit of squeezing.
 
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