Hi everyone, I'm a long-time reader and I finally signed up because I have a problem I'm hoping you can help me with. I know this is my first post so I apologize if I look like one of those guys who only shows up when they have a question... I run my own technical website and forum for repairing motorcycles, so I know and appreciate what goes into these forums - I sincerely appreciate any help or advice that you guys can offer, I'm in a bit of a jam trying to solve my problem.
Also, I apologize if this is the wrong section for this post, I read the section titles and was unsure if it belonged here or under "fixed lighting" in general. Please move my post if this is the case.
Now on to my problem... I just remodeled my kitchen and I bought this set of lights from Lowe's:
http://www.lowes.com/pd_366093-1390-GU9163-BAL-I_0__?Ntt=366093&productId=3531560&rpp=16
The package says it's expandable up to six lights so I bought 3 more of these:
http://www.lowes.com/pd_366096-1390-GU9161-BAL-I_0__?Ntt=366096&productId=3531562&rpp=16
I checked and there was no problem with hardwiring the driver in a wall outlet box to supply power. With that sorted out I dismantled the junction box that the pucks plug into to be sure that there was no special circuitry. There was not, the junction box was just a simple printed circuit board with the female barrel plugs soldered in place.
I opened the kit, checked the puck light wire and found it to be 24 gauge. I ordered a roll of 24 gauge wire to lengthen the wires for the pucks. To be sure I wouldn't have any resistance issues from adding wire I only cut one puck at first, lengthened the wire and the puck remained just as bright. My plan was to hardwire the driver to 110AC, then take the 24 gauge wiring and lengthen it into a junction box in my attic. I then took 24 gauge wire and fed it down the walls and into place under all my cabinets. Since the original junction box for the pucks was just a fancy PCB that connected all the wires together, I just stripped all the wires, twisted them together and wire-nutted them in the junction box. I got my walls back up, cabinets installed, wired up the pucks and found them to be VERY dim.:(
I freaked out because all my walls are up and the cabinets are in so I can't change anything. I went to Lowe's, bought another unit, opened the old one and unsoldered the wires, opened the new one and unsoldered the wires and then swapped units. Since all my stuff is hard-wired and the wires are in the walls I didn't have any choice here. The new unit does the EXACT same thing. I went through and cut one puck out (going from 6 pucks to 5) and suddenly the remaining pucks got brighter. I then cut another puck out, bam - brighter again. So I cut a 3rd out and the pucks were back to full brightness.
This caused me to get my meter out and run some tests, the driver is load-sensitive so it ups the voltage each time it senses another puck. Anywhere from 1-3 LED pucks gets about 3.3V driving each puck, so 1 puck is 3.3V, 2 pucks are about 6.6 and 3 pucks equal about 9.9 volts output. Once I plug in #4 or higher the voltage drops. With 4 pucks I get a drop to about 2.9V per, 5 pucks drops me to about 2.8V per, and all 6 drops me to a very dim 2.7V per puck.
A call to the company (Good Earth Lighting is the actual manufacturer) gets the typical "you modified it, we can't help you" answer.
Sooo... Here's my dilemma... I now have all my walls and cabinets in place, the wiring is in the walls and I can't get this system to do what I need. Is there anyone out there who can help me design a system that will work with my existing wiring? I have 18 gauge lamp cord coming out of the wall for a driver and 24 gauge, essentially speaker wire, running to all my cabinets. If anyone can advise me on a driver that would work with these pucks I'm all ears. If anyone has a better idea that I can implement with my existing wiring I'm open to suggestions.
I am very handy with a soldering iron and a meter. I can get anyone whatever information is necessary. I am really in a bind here, the wife is all over me to figure this out so we can finish the kitchen - please help.
What I would LIKE if it is a possible option - warm LED lights (2700-3000K color), a driver and a dimmer if possible. The dimmer is not a deal breaker, but I would very much like one. I also would like a switch for the driver that is under the cabinet. I'm trying to avoid adding another switch on the wall.
I'm sorry for writing a NOVEL here, but I figured the more information I provide the fewer questions anyone needs to ask me.
A BIG thanks to everyone in advance for ANY insight that can be offered.:thumbsup:
Also, I apologize if this is the wrong section for this post, I read the section titles and was unsure if it belonged here or under "fixed lighting" in general. Please move my post if this is the case.
Now on to my problem... I just remodeled my kitchen and I bought this set of lights from Lowe's:
http://www.lowes.com/pd_366093-1390-GU9163-BAL-I_0__?Ntt=366093&productId=3531560&rpp=16
The package says it's expandable up to six lights so I bought 3 more of these:
http://www.lowes.com/pd_366096-1390-GU9161-BAL-I_0__?Ntt=366096&productId=3531562&rpp=16
I checked and there was no problem with hardwiring the driver in a wall outlet box to supply power. With that sorted out I dismantled the junction box that the pucks plug into to be sure that there was no special circuitry. There was not, the junction box was just a simple printed circuit board with the female barrel plugs soldered in place.
I opened the kit, checked the puck light wire and found it to be 24 gauge. I ordered a roll of 24 gauge wire to lengthen the wires for the pucks. To be sure I wouldn't have any resistance issues from adding wire I only cut one puck at first, lengthened the wire and the puck remained just as bright. My plan was to hardwire the driver to 110AC, then take the 24 gauge wiring and lengthen it into a junction box in my attic. I then took 24 gauge wire and fed it down the walls and into place under all my cabinets. Since the original junction box for the pucks was just a fancy PCB that connected all the wires together, I just stripped all the wires, twisted them together and wire-nutted them in the junction box. I got my walls back up, cabinets installed, wired up the pucks and found them to be VERY dim.:(
I freaked out because all my walls are up and the cabinets are in so I can't change anything. I went to Lowe's, bought another unit, opened the old one and unsoldered the wires, opened the new one and unsoldered the wires and then swapped units. Since all my stuff is hard-wired and the wires are in the walls I didn't have any choice here. The new unit does the EXACT same thing. I went through and cut one puck out (going from 6 pucks to 5) and suddenly the remaining pucks got brighter. I then cut another puck out, bam - brighter again. So I cut a 3rd out and the pucks were back to full brightness.
This caused me to get my meter out and run some tests, the driver is load-sensitive so it ups the voltage each time it senses another puck. Anywhere from 1-3 LED pucks gets about 3.3V driving each puck, so 1 puck is 3.3V, 2 pucks are about 6.6 and 3 pucks equal about 9.9 volts output. Once I plug in #4 or higher the voltage drops. With 4 pucks I get a drop to about 2.9V per, 5 pucks drops me to about 2.8V per, and all 6 drops me to a very dim 2.7V per puck.
A call to the company (Good Earth Lighting is the actual manufacturer) gets the typical "you modified it, we can't help you" answer.
Sooo... Here's my dilemma... I now have all my walls and cabinets in place, the wiring is in the walls and I can't get this system to do what I need. Is there anyone out there who can help me design a system that will work with my existing wiring? I have 18 gauge lamp cord coming out of the wall for a driver and 24 gauge, essentially speaker wire, running to all my cabinets. If anyone can advise me on a driver that would work with these pucks I'm all ears. If anyone has a better idea that I can implement with my existing wiring I'm open to suggestions.
I am very handy with a soldering iron and a meter. I can get anyone whatever information is necessary. I am really in a bind here, the wife is all over me to figure this out so we can finish the kitchen - please help.
What I would LIKE if it is a possible option - warm LED lights (2700-3000K color), a driver and a dimmer if possible. The dimmer is not a deal breaker, but I would very much like one. I also would like a switch for the driver that is under the cabinet. I'm trying to avoid adding another switch on the wall.
I'm sorry for writing a NOVEL here, but I figured the more information I provide the fewer questions anyone needs to ask me.
A BIG thanks to everyone in advance for ANY insight that can be offered.:thumbsup:
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