Rage.. you can wrap the reflector with electrical tape to build up the diameter to keep it centered in the peak head. if you make it fit too tight, it's
hard to pull the reflector out in the future.
as for the bezel, smoothen/file off the flash created from the pliers, flip the bezel so the holes are facing the plexi and use a small jewelers screwdriver
at an extreme angle to spin the bezel down tight. the look of the reversed
bezel is nice and clean, ive been doing this to all my peaks.
to lighten up scratches on the polycarb lens, use some plastic cleaner or
even some of your brass polish.
for a straight up led swap, you pretty much just have to use a bunch of
force with a flathead screwdriver and pop the led out(destructive).
luxIII leds usually break apart and the base of the led stays intact and you'll
have to dremel the remains to clean it up.. seouls pop out cleanly and in
some cases are even re-usable.
Tape off areas of the head that you dont want to nick up with tools. The
screwdriver will bend..and at times you will even slip and launch a head
across the room.
i've had good luck with the small butane soldering iron from radio shack for
all my work, it'll even reach into a caribbean to solder in a new led
without hitting the led dome. keep the tip clean with a wet sponge and
the tips will last a while.
gutting a peak head with hand tools(dremel) is a painfully long process. again, thickly tape up any edges you dont want to nick. getting through the
epoxy and electrical components is tough. i use carbide bits and plunge cut
through most of it. try to salvage the gold plated/brass battery tip if possible.