This_is_Nascar,
I believe the KL3 is driven harder so may be brighter. I also wonder if the considerable increase in surface area will allow the KL3 to run significantly cooler for long run times? I believe that luminous output from the LED is diminished considerably with heat. It might be interesting to do a light level check at start up and then at intervals until thermal steady state is reached with both configurations. As is typical, there is likely more variation between individual Luxeons than might be seen in comparing two actual LED's, each in a different bezel and driver configuration (KL1 vs KL3)
I agree with Lemlux that the balance of the KL3 is better on an E3 pack than on the E2. On the E3 platform, I personally prefer the look and feel of the KL3 over the KL1. Perhaps I prefer the CG closer to the head-tube junction than most.
- Don