MagLite XL100 tear down

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My nephew bought an XL-100 and left it with me to modify. Since I'm waiting for the emitters to arrive I had a chance to compare my son's XL-100 with the Rebel Mag 3D module to my nephew's stock XL-100. My conclusions: the Rebel Mag 3D module is roughly the same brightness on high but has a green tint compared to the stock XL. It has a lower low than the stock XL, though. It looks roughly 1/3 as bright as the stock XL - definitely looks like moonlight mode. I'll have to compare it to my cousin's Quark AA2 Tactical on moonlight mode if I can ever find the guy. Yes, I swapped the batteries to ensure that I wasn't looking at the result of different voltage levels in the different battery sets.

I'm going to try to find a way to put an XP-G R5 into one of these lights.
 
Sorry to bump an old thread, but I need to remove the aluminum ring and can't figure out how to get it out. Can you help me?
 
Aluminum ring? Are you referring to the chrome piece that the LED module is pressed into then that's a steel ring and it requires that you remove the LED module then unscrew it from the battery side with a long 12mm Allen wrench.
 
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Oh man, I actually forgot I posted that. After going back to this project after leaving it for a while I came back here and saw your reply. Anyway thanks a lot for your help. I just ordered a long 12mm allen wrench. Hopefully I can finally figure this out. Do you know what the threads are on that ring by chance? If not I can check once I finally get this thing out.
Aluminum ring? Are you referring to the chrome piece that the LED module is pressed into then that's a steel ring and it requires that you remove the LED module then unscrew it from the battery side with a long 12mm Allen wrench.
 
The XL100 driver board has a chip with marking 165g . Which ic-type is that code? Manufacturer? Does someone know this?

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Your images are oversize, when you post an image please remember Rule #3

Rule #3 If you post an image in your post, please downsize the image to no larger than 800 x 800 pixels.

Please resize and repost. - Thanks Norm
 
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