My first home made bike light

KentS

Newly Enlightened
Joined
Oct 21, 2008
Messages
47
Location
Kavlinge, Sweden
Wohoo,
I finally finished my little project. I wanted a bike light for the commute I do to work when I do not use my car two to three days a week. I wanted it bright enough for very dark, but paved, country roads. Possible to get dim enough for in-town use and finally with a battery time long enough for one charge a week to be enough. Since I will not use it off road I don't need very much flood.
My construction is two series connected CREE R2 WG from DX(http://www.dealextreme.com/details.dx/sku.15943) and as heatsink/housing I use http://www.dealextreme.com/details.dx/sku.13741. The focusing optics is the one supplied with the bulb (20 degree) and for the other one a 10 degree (also DX). The 10 degree optics is angeled so that is throws it light a little bit ahead of the centre of the 20 degree one. The driver is a Luxdrive buckpuck 1000mA with an external potentiometer for continuous dimming from Cutter. The rest of the construction is some parts from a local hardware store, some furniture leg end caps and a synthetic wine-cork.
All in all I am pretty satisfied. The light is powerful indeed (these Luxdrives seems a lot better than the circuit boards from DX) and the heatsinking is awesome. The light gets warm almost at once inside and outside with the airflow it remains ice cold. The battery pack is a 12xAA cheap NiMH good for just under three hours (rated 2700mA). However, I measured the efficiency of the Luxdrive to 92% so I don't get out 2700mA at all from the batteries. The fact that global warming has not been at its most obvious lately in Sweden does affect especially NiMH as I understand it. I will try with 4*18650 LiIons as soon as I receive the battery holder, hopefully with closer to four hours as a result.

Some pictures. The light:
image005yg2.jpg

Mounted on a bike, with a two-fish:
image004jp2.jpg

Finally some beam shots. The hedge is 22 meters away.
Fenix P3D premium 100 at turbo (200lumens):
image003so3.jpg

Aurora AK-P7-3. This light is claimed to be 900 lumens. Since a P7 C-bin is at most 800 i would say its more likely 700lumens - it is still one of the most powerful p7:s at DX. a lot of light, but it goes all over the place:
image002yj6.jpg

Finally my own creation:
image001iy4.jpg
 
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Wow! if thats your first light I'm looking forward to see what you make with a little practice!
Very nice.
Do you ride at night with sunglasses :cool:?
 
Nice looking light. I may be getting some of those heat sinks to play with.

You need to shrink those pictures some or a molderator will be after you. Max size is ment to be 800*800

Ifor
 
Nice looking light. I may be getting some of those heat sinks to play with.

You need to shrink those pictures some or a molderator will be after you. Max size is ment to be 800*800

Ifor

Thanks both for the kind words and for warning me about the horrors of the moderator. I uploaded smaller versions of the pictures.
 
Wow! if thats your first light I'm looking forward to see what you make with a little practice!
Very nice.
Do you ride at night with sunglasses :cool:?
Hmm, first I was just making it because I didn't want to pay for a Dinotte or Lupine. But this building thing seems to get to You. I've already exchanged parts a couple of times (DX circuit board -> Welleman 700mA constant current drive -> Luxdrive 1000mA adjustable current drive). Now I just don't seem to be able to get those MC-E leds out of my mind...:drool:
 
Very nice - I have one of those DX heatsinks as well, and its going on the MC-E light that I'm building up for my wife's commuter.

How did you figure out that the optic that comes with the DX heatsink is a 20 degree optic?
 
I just directed the light with this optics in it towards the wall and measured the radius of the spot as good as possible (rather ugly profile as the hole doesn't fit perfectly over a CREE). Then the angle is arcustangens(radius/distance from wall)
 
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