Object/Subject Review: Elektro Lumens Big Bruiser: 3xXML, 3000 Lumens!

Bigmac_79

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Elektro Lumens is the brand of lights made by Wayne Johnson, and he's been doing solid American-made lights for quite some time now. Wayne's taken three XM-L emitters and stuffed them into a (relatively) compact body, powered by a high capacity and high discharge 26650 lithium ion cell.

Thanks to Wayne at Elektro Lumens for lending the Big Bruiser for review.

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I'll be reviewing the Big Bruiser in two sections: first, I'll discuss the light objectively (the facts about the light itself), then I'll discuss the light subjectively (my impressions about the light's performance when used for specific applications). This light is designed to push out a flood of lumens into a large area, so I'll be reviewing it as a compact flood light. If you have any other specific applications you'd like the light tested for, let me know and I'll see what I can do.


Objective

Here are the specs on the Big Bruiser:

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from elektrolumens.com

    • Three Cree XM-L LEDs, 1000 lumens each, a total of 3000 lumens!
    • 35mm Tri-optics, compact, medium smooth beam
    • 43mm Mineral glass lens
    • Twisty on/off/momentary tail cap switch. Simple, allows short compact design
    • Uses one 26650 or 26700A LIMN battery (Not included)
    • Dimenstions: 26.4 x 70mm
    • Charger recommendations:
      • Trustfire TR-005 works well
    • About 20 minutes continuous run time.
    • Dimensions (Approximate)
      • Head diameter: 2"
      • Body diameter: 1.25"
      • Length:6"
      • Approximate weight without battery: 13 oz.
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Packaging

My review sample came wrapped in several layers of bubble wrap, nestled in a box full of packing peanuts, but I can't attest to how Wayne normally sends out his lights. There was no fancy packaging on my review sample, but I was very happy with how securely it was shipped.


Construction Quality


The Elektro Lumens lights I have are far and above the most solidly constructed lights I've used. The Big Bruiser is a hefty piece of aluminum. Below is a shot comparing it's size to a 26650 lithium ion battery.

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Next, let's take a look at the exterior, from front to back.

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The Big Bruiser uses a three Cree XM-L emitters, well centered in a three-part optic with hex diffusion. The facets act as a way to disperse the light, smoothing out the beam pattern, at the cost of throw distance. The lens over the reflector is set a good distance back behind the bezel, so it's well protected from most scratches and impacts.

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You can see that neat the base of the head there are some shallow ribs cut into the light, as far as I can tell mostly for style. Behind those are two bands of very light knurling that add a little grip to the head. Behind the knurling, the Big Bruiser has several very large fins for dissipating heat into the air and your hand. The Bruiser does get very hot as you use it, but I have not had it get too hot to hold, even during the run time test, so the heat sink and fins are doing their job. These fins get smaller towards the back, giving a smooth transition from the head to the body. The tail cap has small grooves cut into it for extra grip when turning the light on/off or doing battery changes. The battery tube is only accessible through the tail cap, so if you try to unscrew the head for the battery change, you'll end up just exposing the innards.

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On the Big Bruiser, the button does not protrude from the tail cap, but is recessed by a few millimeters. The Elektro Lumens logo is etched into the tail, and is the only branding/lettering on the light. Because the base of the tail is large and flat, the Big Bruiser can tail stand.

Time to take the light apart.

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Inside the head, the button is held in place when the spring on the button presses against the battery, which then pushes the button against the inside ridge around the back of the tail cap.

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All of the threads are clean cut, anodized, and well-lubricated. The o-rings are appropriately positioned to resist water, we'll see soon if they do. You can also see the set screw that holds the heat sink in place.

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The optic is directly attached to the circuit board here, with three pillars glued down so that the three bases of the optic are centered over the three emitters. The board is directly connected to the very large heat sink.

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These shots show the how intense this light is. Both were taken with the same camera settings and same background lighting, and that's why the LEDs look so blue in this picture, the background light is incandescent.

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If you feel comfortable leaving the innards exposed, the nature of the optic used here makes for a very good candle mode, throwing a ton of light all over the room.

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The optic has a sort of hex pattern of facets at the end, so that the beam is smoothed out.

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The head of the light has a lot of threads that make secure it very well to the body, and you can see that there is a cylindrical piece screwed down in to keep the lens and o-ring in place.

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The tail cap has a small ridge around the inside which the o-ring presses up against when the button is in place.

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Here you can see the button close up, with a solid spring. Most of the button is colored pink, but the inside is left bare to make electrical connection with the body.

The button slides into the tail cap, and slides up and down inside the tail cap when you press it. Because the button's loost in the tail cap, I recommend doing battery changes tail-down.

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As you can see, the body is completely anodized except the back edge, where it makes connection with the button. So, the spring pushes the button away from the body, but when you tighten the tail cap or press the button, the bare part of the button makes contact with the bare part of the body, and the light turns on. Loosening or tightening the tail cap increases or decreases the distance of travel needed for the button to activate the light. The tail cap cannot be loosened enough to completely prevent accidental activation. This means no "lock-out", so if you're transporting the light, you'll have to take out the battery to be sure. However, because of the stiffness of the spring, it takes lots of force to turn on the light when the tail cap is well loosened, so for most purposes that should suffice.

Also, you can see the thickness of the body here. This light is going to be very sturdy.

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Here's the best shot I could get of the nut inside the far end of the battery tube, which acts as the positive battery terminal. This design allows the use of either button-top or flat-top cells.

Dimensions

Length: 163.3mm (on, fully tightened)
Head Diameter: 50.6mm
Body Diameter: 32.5mm
Tail Cap Diameter: 35.5mm
Body Inner Diameter: 27.2mm





User Interface

The UI of the Big Bruiser is just about as simple as it gets. Tighten the tail cap for constant on, loosen the tail cap to turn it back off. Press the big pink button for momentary on. The tighter the tail cap, the less pressure you need to activate momentary on using the button.

By tightening the tail cap to just before the point it goes to constant on, you can activate momentary on by a very light touch. However, at this point the button tends to stick occasionally, so I plan to add a little lubrication here to smooth things up. During normal operation, there is no sticking or catching with the button.


Action Shots

Light in Hand
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White Wall
(ISO 100, f/3.3, 1/20")
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This is a good representation of the tint of the Big Bruiser. To my eyes, it is a very very cool white with no traces of blue, pink green, or any other color, just cool white. Also, the beam is much floodier than this just shows, the entire wall was lit up when I took this shot. The Bruiser does have this large, soft, hot spot, which makes the flood hard to capture on the white wall. You'll see this in the outdoor shots.


BeamSlice
(ISO 100, f/3.3, 1/125")
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Indoor Shots (control first)
(ISO 100, f/3.3, 1/20")
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Outdoor Shots (control first)
(ISO 100, f/3.3, 1")
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Flood Shots
(ISO 100, f/3.3, 5")

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Performance

The Big Bruiser is not regulated, and if I understand correctly, the only piece of circuitry is a single resistor in series with the LED. This means no PWM, and very little chance of any erratic behavior.

This light has no protection built in, so I only recommend using protected 26650 cells. It also has high current requirements, so you'll want to use high quality cells.

Also, because three XM-L emitters are packed into this small head, and it uses an optic with built-in diffuser, this light has an extremely floody beam.

When using the Big Bruiser, it does it get warm very quickly, but even after being on in my hand for half an hour it was not hot enough to be uncomfortable to hold.

I have noticed a little bit a flickering on occasion. I've been in contact with Wayne, and he's informed me there was an error at the machine shop and he's corrected it. He graciously offered to swap me Bruisers, but I was able to sand my Bruiser down just a bit and now it works fine.


Current Draw

The current was measured at the tail cap using a fresh 26650 battery (the one provided by Wayne) a few seconds after turning the light on.

Current Draw: 6.22 A

Runtime

Note: The vertical axis of this chart represents a relative brightness measurement using a home made light box. The horizontal axis is time in hours:minutes:seconds. Runtimes are stated in hours:minutes:seconds. The runtime test was conducted with a single 26650 INR lithium ion cell.

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Time to 50%: 0:40:43
Full Runtime: 0:49:23

After turning off at about 50 minutes, the light will flash intermittently and dimly, about once every 10 seconds or slow, getting farter apart in time. The battery Wayne provided does appear to have a protection circuit built in, but due to this behavior my belief is that the cell dropped to a voltage where, including the voltage sag, it could not sustain any more output. When the current stops, the battery starts to recover from the voltage sag, until it has enough voltage for another quick flash. Also, while this battery has a 4000mAh rating printed on it, I measured it to be 4739mAh. You can see more details on the battery/charger in the mini-review below, since this is not a very common battery size. I don't know if this is the battery that Wayne will continue to offer for the Big Bruiser, but this is what he provided for me to do the review.


Subjective Review

General

Quick break down:

+Beam is not lumpy, due to diffusing optic
+3000 lumens!
+Extremely solid construction
+Pocket-able flood light
+Great heat management
+Good looks
+Maintains output over time very well
+Optic well recessed from bezel
+Firm tail stand + candle mode
+Plain white tint

-Awkward to use momentary activation
-Only one brightness level
-Button not attached to tail cap
-Nut instead of spring as positive contact
-Uncommon battery size, no support for primary cells
-Pocket lint gets stuck in the huge fins
-Short run time

My favorite thing about the Big Bruiser is that it's a pocket-able, 3000 lumen flood light. It won't fit in a regular pocket, but if you have cargo pockets (and a good belt ;) ) you can toss the Bruiser in there and have the ability to completely light any area you need to, indoors or out. Also, with a light whose main attraction, it's important that it's able to maintain that high output for the majority of it's run time. I'm happy to see that even though the Big Bruiser isn't regulated, it actually has a very impressing output graph, maintaining greater than 50% brightness for about 85% of the battery life.

My main dislike about the Big Bruiser is that I can't find a way to comfortable hold it when I want to use the momentary activation. When I fully tighten the tail cap for constant on, I can hold it very comfortably using either under- or over-hand grip. However, when I try to use the overhand grip and press the button for momentary activation, it's hard to get enough force on the button to make it work, because the button is recessed into the tail and I can't bend my thumb that far. This may just be because I have abnormally large hands, but I'd like to see the button protrude a few mm beyond the tail, like on the EDC-XML.

I love how great this light looks. I like the solid black, with the only branding being the logo etched into the tail cap. The trend these days seems to be to slap a bunch of printed words/logos on the side, and I'm glad Elektrolumens hasn't done that. At first, I thought I wouldn't like the pink of the button, but when I saw it in person I found it actually looks quite good.

The simplicity of the UI is something I like and don't like at the same time. I miss having low levels available to preserve battery life, but I love knowing exactly what's gong to happen every time I turn the light on: it will turn on.

On my sample, the button is loose in the tail cap, so you have to be carful not to drop it during battery changes, and I do my battery changes tail down to avoid this problem. However, Wayne has informed me he's looking into ways to secure the button inside the tail so this won't be an issue in future versions.

The Big Bruiser gets pretty hot after a long period of constant use, but that's a good sign, because the heat sink and fins are doing their job: getting heat away from the emitter, and giving it to your hand to deal with ;).

The tint of the Bruiser is just plain cool white (although I believe I've heard that you can request other tints, if you desire). I've noticed that in a lot of XM-L lights with reflectors, they have the tendency to through the blue light to the outside and be more yellowish in the middle. The use of a diffusing optic on the Big Bruiser keeps all the light mixed together, so it is a uniform, plain white throughout. I've noticed no hint of any other blue, purple, green, yellow, etc.

As a side note, if you get the Bruiser, I'd suggest making sure you get at least 2-3 of the batteries too (as soon as Elektrolumens has them in stock), because it does go through them so fast, and they take a while to charge because of their large capacity.

Overall, a very powerful, sturdy, simple light. I can think of many uses for the Big Bruiser, but there is one obvious place where it excels...


Flooder


This is where the Big Bruiser really shines. It's small enough to carry with you easily, and will toss 3000 lumens out into a huge area, lighting it up well enough to do whatever you need to do.

One of the best decisions made in the production of this light was to use optics instead of a reflector. With other 3xXM-L lights I've seen, the reflector causes some pretty ugly beam patters, even when heavily textured. The Bruiser's optics in a sort of hex diffusions pattern, so while you can still tell by the beam that there are three emitters, it is not distracting at all, and the light is spread around very evenly. Also, if you're in a relatively calm/safe environment, the ability to tail stand and remove the head makes this a great mega-candle, because the optic is open on the sides and will throw some light out in all directions. (I say a calm environment because taking the head off exposes the innards of the Bruiser, making it more susceptible to damage.)

The beam shots here really speak for themselves, so there's not much more I can say, other than to repeat how great it is to have such a flood of light that you can carry with you so easily.

Long Term Impressions

I'll fill this part in after carrying the light for a while. If nothing get's added here, either I find nothing else worth noting about the light, or I end up not using it often. I probably won't be able to do much for long term impressions, because the light is only loaned to me for a limited period of time.
 
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Bigmac_79

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Charger and Battery Mini Review

Charger and Battery Mini-Review

Along with the review sample of the Big Bruiser, Wayne included a sample of the 26650 sized lithium ion battery he plans to make available, and also the charger he is selling that can hold a 26650. The charger is the Trustfire TR-005 single bay charger, and the battery is labeled "INR26650E 4000mAh 3.7V". The battery looks the same as the King Kong battery, but I don't know for sure.

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The charge is single bay, and fits any length from 16340 up to 26650. The instructions say not to charge batteries with smaller capacity than a 16340 (for example, a 10440) because the charge current is too high.

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The sides are cut out for easy battery removal, and a single light will turn red or green to indicate charging status.

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The positive terminal is fixed and protrudes, so it can make contact with flat-top cells. The negative contact is fixed to a spring, so it will extend to fit whatever size battery, and hold it in place.

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The charger has a switch to decided if you'd like to take the battery up to 3.0 V or 4.2V. The 26650 for the Bruiser is meant to be charged to a max of 4.2 V.

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The battery has a very small bit of info printed on the side, and you can see the protection circuit on the positive terminal.

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As you can see, the positive terminal is not quite a "flat top", but it's close. The terminal just barely raises above the wrapping surrounding it, making this a button top battery.

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The battery claims a capacity of 4000mAh, but I measure it to have a capacity of 4739mAh, when discharged over a constant 1.8Ω load from 4.2 V until the protection kicked in. This resistance allowed a max discharge rate of 2.335A, which is significantly less than the Big Bruiser pulls, so you can expect an effective capacity smaller than 4739mAh when using this battery in the Big Bruiser. Below is a graph of the discharge of the battery over the 1.8Ω load, showing the current in orange and remaining capacity in purple.

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The TR-005 charges this 26650 battery in about 12-14 hours, depending on how far you let it go. The light on the charger is red while charging, then turns green when the battery is charged. However, it maintains a trickle charge even after the light is green. I found the light usually turns green around the time the battery reaches 4.17 or 4.16 V. It will remain green as it continues to charge the battery very slowly; the furthest I ever let it take the battery was 4.22V (about 6 hours from when the light first turned green). I'm not sure if it would continue to apply the trickle charge, and how high the battery would go if you let it. It doesn't charge fast at all, but still, plan to take the battery off the charger when it's done.

Below are graphs of the TR-005 charging the INR 26650E, first the voltage while charging, then the current.

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TR005and26650current.jpg
 
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justanotherguy

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Re: Object/Subject Review: Elektro Lumens Big Bruiser: 3xXML, 3000 Lumens! (In Progr

Love his construction, wish his lights had levels....then I would several
 

Bigmac_79

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Re: Object/Subject Review: Elektro Lumens Big Bruiser: 3xXML, 3000 Lumens! (In Progr

I also enjoy lights that have multiple modes, but there is definitely something to be said for the simplicity of always knowing exactly what's going to happen when you press the button: it will turn on.

Added a beamslice and some flood shots this morning, along with dimensions and a few other notes.
 

Bigmac_79

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Re: Object/Subject Review: Elektro Lumens Big Bruiser: 3xXML, 3000 Lumens! (In Progr

I've started on the subjective review, and hope to finish it this weekend.
 

brandocommando

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Re: Object/Subject Review: Elektro Lumens Big Bruiser: 3xXML, 3000 Lumens! (In Progr

I have the 4500K neutral version. Awesome light indeed!

Thanks for the excellent review.
 

Bigmac_79

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I have the 4500K neutral version. Awesome light indeed!

Thanks for the excellent review.

Thanks for the complement!

I'm sure the neutral version is pretty great!

Sent from my mobile device. Please excuse brevity and typos.
 

Bigmac_79

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Re: Object/Subject Review: Elektro Lumens Big Bruiser: 3xXML, 3000 Lumens! (In Progr

The review of the Big Bruiser is complete! In the next few days I hope to add a mini-review of the charger and battery, because it's sort of an uncommon battery type.
 

KuanR

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Re: Charger and Battery Mini Review

Great review, because of your and TurboBB's reviews, I ordered one of these in silver with warm LED's:)
 

Bigmac_79

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Re: Charger and Battery Mini Review

Great review, because of your and TurboBB's reviews, I ordered one of these in silver with warm LED's:)

Thanks for the compliment! Let me know how you like it in the warm tint. If you want, it would be cool if you posted some warm version beam shots here. :thumbsup:
 

cccpull

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Re: Charger and Battery Mini Review

Can this light run constantly for the full 40-50 minutes the (King Kong) battery lasts(ie no second degree burns or things melting?
Also, whats the difference in lumen output with the King Kong and a regular Li-ion battery?

Thanks for a great review.
 

Bigmac_79

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Re: Charger and Battery Mini Review

Can this light run constantly for the full 40-50 minutes the (King Kong) battery lasts(ie no second degree burns or things melting?
Also, whats the difference in lumen output with the King Kong and a regular Li-ion battery?

Thanks for a great review.

Yes, I was able to run the light for the full life of the battery without hurting my hand. The light got very warm, but never to the point I could not hold it. The large surface area, including the cooling fins, really helps, plus there is a massive heat sink.

As for the difference in output between the King Kong and a "regular" lion, I'm not sure what you mean exactly. The Big Bruiser only accepts a 26650 sized battery, which most would not consider to be "regular". Also, the King Kong is the only battery supplied to me by Wayne for the review, and it's the only 26650 I have, so it's the only one I tested. Sorry I can't give any more info on that.
 

cccpull

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Re: Charger and Battery Mini Review

By "regular" I meant, the 26650 batteries used which produced the 20 min. run-time listed in the specs. I wondered if the batteries had different internal resistance causing a different output.
 

Bigmac_79

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Re: Charger and Battery Mini Review

By "regular" I meant, the 26650 batteries used which produced the 20 min. run-time listed in the specs. I wondered if the batteries had different internal resistance causing a different output.

Thanks for clarifying. I know that Wayne said the battery he sent me was supposed to be better than the one he had been previously using, and I'd guess that's the one he tested the run time with. I was impressed with the way this battery performed, maintaing a fairly constant current until right near the end of it's life. Like I said, I haven't been sent any other batteries to test, so I can't really compare them.
 
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