Re: Enter The mag Dragon
Got to keep my promise, so here are some updates:
I soldered 22AWG wires to SST-50 & used Arctic Silver to glue down to the brightlumens mag D SST-50 HAIII heat sink. I am pretty sure this is enough to handle the 2Amp over spec on SST-50, but only time could tell for sure,
No one has tried to drive SST-50 this hard as far as I know.
I grind down 2-3mm from bottom of the Mag D switch & wired a copper pad as the positive to connect to switch
core with super short 18AWG wire, this eliminate the factory "leef spring connection" on the bottom side,
reduce resistance or possible sparks at high amp.
What's the big deal with the extra 3mm? You'll see.
As far as battery of choice, I have previously sold a Mag 2D SST-90 runing on 4x 4/5 Sub C.
http://www.candlepowerforums.com/vb/showthread.php?t=278919
However, I have since worked out fitting 4/5 Sub C into the much more compact Mag 2C (FS at B/S/T):
http://www.candlepowerforums.com/vb/showthread.php?t=281139
Since Mag D tube is so large, it'll really benefit if I could fit much bigger NiMH in there.
Enter The 4000mah half D NiMH:
These 1/2 D are rated 12Amp max current, they look huge next to the 4/5 sub C.
However, the 4x 1/2 D is just slightly longer & needs to go into the tail cap. So I bored out the tail cap:
This turns out to be an unexpected challenge, as the battery hasn't gone into it deep enough,
I have already bored open some area that I cold see the threads, see the dark "cut" right above the "shelf":
Unwilling to bore it out any further & risk of detaching the thread section from the rest of the tail cap,
I could not close the flashlight, there is a small gap remaining even with the extra 3mm space gained
by grinding down the switch:
The good news is: I think the gap is small enough that I could fill it with Down load's mag Ring 2:
http://www.candlepowerforums.com/vb/showthread.php?t=178764&page=12
This will also allow to JB weld the Mag Ring to the body, therefore beef up the section that I have filed
open some "cuts".
The bad news is, that's a delay of 2 weeks perhaps? :banghead:
I just placed my order & haven't gotten a response yet.
.