2000xlt said:
To say the lead the entire module has become defective, the light flickers, for example if you hold it very still and tap the light,"while illuminated"with you other hand it flickers. I unscrewed the head and looked at the module then shook it there is a rattle inside. what can be done here?Thanks
There may be nothing wrong with the LED module. It contains a little catalyst pellet designed to neutralize hydrogen emitted by the batteries during normal use. This enables the light to be safety rated for use in explosive atmosphere environments. It is normal for the pellet to rattle a little bit.
An issue I've discovered with this light is battery fit.
The space alloted for the batteries is a little big, at least for the batteries that come with the light. With the supplied batteries, there is a slight battery rattle, to the point that I don't like to carry the light in the long tool pocket of my carpenter's jeans. That causes the batteries to clank back and forth with every step. Carried in a back pocket, or in its holster, the rattle isn't noticeable.
Very occasionally, the light won't switch on without being tapped. This has happened to me twice while using the light hundreds of times over a period of several months. Somehow, the batteries have just enough room to get slightly misaligned inside their compartment. One tap fixed the problem both times.
I think this issue could be eliminated by inserting a piece of thin carboard down one side of the battery compartment to prevent the batteries from having enough room to slop around.