1800 lumen Cateye Tripleshot

trout

Enlightened
Joined
Nov 29, 2007
Messages
425
Location
yorkshire / England
I was approached by someone who had a cateye Tripleshot and the batteries were fubared it was looking a bit battered and he wanted to know if it could be made brighter ..
Well I think He will be pleased with the end result
stripped out all the internals with a view to putting in 3 XRE leds and using the existing driver with a new battery

. then it struck me there may be a better way though more costly the plan was for 2 triple 20 mm boards and the carclo 20 mm narrow triple optic and use the centre section for the maxflex and switch

I have used 1 triple with XPE R2 leds and the other Triple has XPG R5 leds

so a couple of 20 mm ish slugs were turned and forced in with some thermal paste the plan was an interference fit and boy is it tight it took quite a bit of force with the vice to get the slugs in


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Next was to machine out the centre a bit to take the maxflex that is tight and only half a mm of wall is left .
then a small block was glued on to the maxflex ready for glueing in the cateye .
then I decided to do away with the stupid frosted cateye lens cover so used it as a template to cut one from 2 mm lexan sheet using the trusty Dremel .

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Then it is just a case of wiring it all up and glueing in the maxflex
the triple stars are thermal pasted to the slugs
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Job done the switch in the front is supprisingly easy to operate and looks cool to me anyways .
He just needs a 14,8 volt battery and will have the brightes cateye but does in now become a double shot :confused:

Total time to do the mod 5 hours easily achieveable with a dremel and soldering iron
plus a bit of work doing the slugs .
 
Nice mod.
Were do you source the LED's on the board or is it a custom design of your own?
what is the beam pattern like? I am looking at designing road biased designs so more penetration and less spill.

matt
 
That'll do, I think! Someone should be vwey happy with that. :thumbsup:
 
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