I have an old work truck, 1983 Ford E250, with 5X7 Sealed Beams and I want to convert to a much better system. What is the best way to go? I looked at Hella H4 lights for about $100.
If by "best" you mean outright best performance, there's the JW Speaker 8910 Evolution 2 with heated lenses would be great, but you can forego heated lenses if you don't get severe winters.
Hella's sealed-beam form factor H4 headlamps sometimes can be a little iffy, it really depends on which model you're looking at. Which model are you looking at?
The European-spec "E-code" units are not a good choice
the HLA-003427811, which I think is the same light sold as a pair, for $77.63 a pair.
Hella makes more than one lamp in this size. The European-spec "E-code" units are not a good choice; their SAE unit is much better focused, and is the best choice on the market right now in terms of replaceable bulb lamps to replace the sealed beams. They come with bulbs that aren't particularly strong (see here) but that's easy to fix. On an '83 Ford you would definitely want to install relays.
That said, Alaric is right, the JW Speaker lights are top stuff. They come in chrome unheated, black unheated, chrome heated or black heated.
Above all: be picky and choosy. There is an awful lot of crap available, and it's all falsely touted as a great upgrade.
That is the Hella unit I was looking at, HLA-003427291 and HLA-003427811 which I think is the same unit sold as a pair, unless I am wrong.
You are saying the SAE pattern is much better and is the pattern of this particular light.
what bulb do you suggest? I was going to look at Beamtech.
I am am going to take the 33 year old switches and wiring and the need for relays ( so that's what relays are) out of the picture by direct wiring two lighted rocker switches on the dash to two new ceramic plugs behind the lights. The switches are waiting to go out and I have heard of relays failing.
That is the ECE or "E-code" that Virgil said is a poor choice. Get the SAE lights that he linked paired with these X-treme vision bulbs from Philips, unless Virgil advises there is a better option. You can get a prebuilt wiring harness with relays from Daniel Stern.
I don't know for sure but perhaps Virgil could advise if it is ok to use an H4 in that SAE lamp. If so I'd get the 60/55W Tungsram +120, also from Daniel Stern. I use these bulbs in my Porsche 911.
Those are not the same Hella lights. Avoid the "ECE" units. Get the ones I linked, and check with Dan Stern on what's the hot pick in bulbs and relay packages these days.
Yes, you are wrong. Virgil and I both answered and told you this.
We both answered that as well. Do not use the junk Beamtech markets as "LED & HID conversion bulbs."
Using a quality relay harness from Daniel Stern will help preserve your OEM switches and will reduce voltage drop making your good bulbs (that we recommended) brighter.
That is the ECE or "E-code" that Virgil said is a poor choice. Get the SAE lights that he linked paired with these X-treme vision bulbs from Philips, unless Virgil advises there is a better option. You can get a prebuilt wiring harness with relays from Daniel Stern.
I don't know for sure but perhaps Virgil could advise if it is ok to use an H4 in that SAE lamp. If so I'd get the 60/55W Tungsram +120, also from Daniel Stern. I use these bulbs in my Porsche 911.
Those are not the same Hella lights. Avoid the "ECE" units. Get the ones I linked, and check with Dan Stern on what's the hot pick in bulbs and relay packages these days.
Alaric is right, the JW Speaker stuff is impressive. It is also $204 and $220 "apiece" for the unheated black and chrome and heated $296. Do you think I am getting good value at $77 a pair for the Hellas? It sure seems like it.
Beamtech is junk?
Yes, but that cost for the Hellas is just an initial one, and it doesn't include the cost of the bulbs you'll inevitably need to be replacing when they burn out with regular use, or the cost of your time spent replacing them (on some vehicles, bulb replacement can be fiddly/a big hassle), or the frustration that you'll feel if a bulb burns out on you at night and you'd need to either replace the bulb by the side of the road or drive with half your forward light output gone.
The JW Speakers will work for years assuming no physical damage (collision, rocks, etc.), so that $200 each is a one-time cost. And the superior (I'm assuming) light output can pay for itself.
P.S. Don't buy JW Speakers from Amazon though, JW Speaker will not honor warranties for headlamps sold by Amazon.
All so-called "LED bulbs" are junk (unsafe/illegal/not effective).
Paraphrasing is fine, but please do not publicly post emails without the consent of whoever sent the mail to you. It's not illegal, but it's also not nice.
I got the pair of Hellas. I am getting an updated version of Osrams 70/65 bulb from Dan Stern
You've seen the light!
What was Dan's advice regarding wiring your headlamps direct to the battery without a relay?