basic Maglite question - don't laugh

[JSO123]

I have a 3 C unmodified mag. In the sleeve, the little metal tab/terminal that the front battery needs to touch, broke off.

I have removed the head and rubber button cover, but can't figure out how to access / repair it. Any suggestions?

dim bulb

 

[linterno]

You need a tool like this (no commercial, just what I found doing a google search). I don't remember exactly what key number you need, so better buy a set.

EDITED: I bought mines for ~$5

 

[foxtrot824]

No laughter here, many a simple lights have stumped me. While I don't have an answer for you I would recommend posting here. That is the Incandescent Flashlights part of the forums, people there will be more helpful with these types of questions :twothumbs.

 

[nailbender]

Hi

If you take the proper sized hex key and insert it into the hole in the center of the push button switch that you removed the cover from and push it all the way back it will engage the ground hex screw which you can back out to release the switch module.

Here is a tutorial that should do it. http://www.candlepowerforums.com/vb/showthread.php?t=189336

It will on down the page show where to insert and will also show the parts to possibly fix the problem

Dave

 

[Justin Case]

That broken contact is either a clip-like piece, as shown in the tenth photo from the top in the link provided by nailbender, or it is an "L"-shaped piece of metal, as shown here:

http://www.candlepowerforums.com/vb/showthread.php?t=229604

You need a 5/64" Allen wrench to remove the switch from the Mag body. Pinch the rubber button cap and pull it off to reveal the bare switch. Stick the Allen wrench into the hole in the center of the switch and engage a set screw at the bottom of the hole. Unscrew about 3 turns. The switch should now be loose.

If the serial number of your Maglite begins with the letter "C", then you push the switch from the top and out the bottom (after removing the tailcap and batteries and pressing the switch to "ON" so that the little plastic switch post is latched in).

If your C Mag serial number doesn't begin with "C", then you have to remove a lock ring at the top of the Mag tube. Take the tip of a ballpoint pen, or use the 5/64" Allen wrench, engage one of the dimples in the lock ring, and unscrew the ring. Once the ring is removed, the switch can come out from the top of the Mag tube.

Check flashlightking.com for a replacement switch. It is probably easier than trying to make a new metal contact, unless it is the L-shaped piece.