This is an effort to try and keep everybody updated as to what is going on. I know I need to do better in that regard.
Click on the picture below for a short clip of me cutting out the pedestals for the DEFT-X.
I had saved what I figured to be a very easy job to the very last. Cutting out the pedestals. It is really but it took some doing as I ended up breaking almost all my end mills trying to dial in the right feed and speed. I also am about out of metal so ordered some more a few hours ago. Got that squared away though and have some parts that I can use to finish out some lights this week.
I also freaked out because I couldn't find the AR coated glass lenses I bought back at the beginning of January. Searched for them for two days until Mandy found them. The shop has been rearranged several times since then and I have had several things go missing. All is well though.
I wanted to show you some pictures of the completed inside. I use AR coated glass to make for a sealed environment around the LED and collar.
This particular light is complete but I don't know if I will be shipping this out. The epoxy migrated a little too far for my taste. I actually use two kinds of epoxy to adhere the glass together. I have to use two kinds because I need the unique properties each one possesses. One is designed to create the bond that is resistant to shock and CTE stresses while the other allows me to achieve a nice finished look due to its high surface tension and flow properties.
This is just a shot to try and show the AR coat.
The bezel production is not going quite as well as I would like. Nothing that can't be overcome. Just needing to get Mandy and Bobby trained on how to do them properly. I told you these were tricky to cast. Mandy who has been casting things for us for years is having a hard time. I know it can be done though as I can get it done every time so it is just a matter of time before they get the hang of it. I just can't do everything myself. Got plenty on my plate and I have been working hard to delegate. It is hard for me to do.