DIY LED vanity lights

jason 77

Enlightened
Joined
Oct 2, 2008
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518
Location
cali
I just got done modifying the vanity lights in my bathroom to use LEDs instead of the incandescent lights that it was made for. The fixture originally took 3 60watt bulbs. Here is a shot of it with one 60 watt bulb in it and 2 cheap chinese E27 base LED bulbs.

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As you can see the cheap chinese crap does not put out much light...

After trying to figure out what LED to use I decided upon some bridgelux warm white LEDs as I have used them in the past in some other projects and have been very happy with the results.

I took the light down and began taking it apart planing on completely rewiring the whole thing, but after seeing how hard it would be to string new wires through the tiny tubes going from the light bulbs I decided to use the wiring that was already there. I used a DIY E27 bulb from dealextreme sku#13741 as well as round heatsinks from http://www.excesssolutions.com/cgi-bin/item/ES953

Here is a shot of all the components drilled and ready to be put together.
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I knew I had to have a circuit to knock down the 120 mains down a bit and also to have a CC going to the LEDs. I decided to try and make the box for these circuits look more like something you would buy at a store.. here are some shots of this..

cover plate "painted with a hammered brown spray paint"
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circuitry
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back of the light... I hate using wire ties
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I drilled some holes on the top of the lights to help with cooling the LEDs, well that was the idea anyway.
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everything hooked up and ready for the big test!
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powered on!
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shot of one of the LEDs in the socket..
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Last edited:
:twothumbs Nice work!

You have gotten me interested in the Bridgelux LEDs. Cost per lumen does not seem too bad.
 
How warm are those Bridgelux housings? At a full 450 lumens I find I need a sink about 3x that size.
 
How warm are those Bridgelux housings? At a full 450 lumens I find I need a sink about 3x that size.

I used the latest versions of the W0402 from newark for these lights. I turned on the light today and waited an hour or so and then measured the temperature of the heat sinks, they hover around 160F. This is warmer than some of the other fixtures I have made with them but according to the data sheet is still under the maximum case temperature of 105C / 221F. I might try and drill some more holes up top though or decreasing the current going to the LEDs as it is about 1amp right now and more than bright enough.
 
Nice job!

Is the optic in the photo the one that came with the sku13741, or something different?

Are you happy with the angles; wide enough?

Also - I'm getting a red x for the "powered on" foto. Would like to see that one.

Thanks!
 
this looks really cool :thumbsup:
re circuitry, can somebody explain to me what the large round thing with the coloured wires coming out is!?
how about a parts list for the rest of the circuitry?
thanks
 
Nice job!
Is the optic in the photo the one that came with the sku13741, or something different?

Are you happy with the angles; wide enough?

Also - I'm getting a red x for the "powered on" foto. Would like to see that one.

Thanks!

No the optic is different, but I did get it from DX as well. I think it is SKU 1918 but am not sure.. they are plastic not glass as the description says. The different lens did make the light more spread out than spot light, although I would like a little more spread but it still works fine.

I fixed the red X thing I think..

this looks really cool :thumbsup:
re circuitry, can somebody explain to me what the large round thing with the coloured wires coming out is!?
how about a parts list for the rest of the circuitry?
thanks

The big round thing is a Toroidal transformer out of a old audio/video amp I scraped and kept the good parts from. The rest of the circuit is the bridge rectifier circuit to turn the stepped down AC into DC, and three separate constant current circuits, one for each LED. The CC circuit is Dan Goldwater's from instructables.com
 

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